VALVES - OPERATION, MAINTENANCE, TROUBLESHOOTING & OVERHAUL
“Ensuring Safe and Efficient Valve Performance Across Industrial Systems”
Course Schedule
| Date | Venue | Fees (Face-to-Face) |
|---|---|---|
| 08 – 09 Jul 2026 | Dubai – UAE | USD 1995 per delegate |
| 27 – 28 Oct 2026 | Muscat – Oman | USD 1995 per delegate |
Course Introduction
Valves are critical components in industrial systems, playing a vital role in controlling the flow of liquids, gases, and slurries. Improper valve operation or maintenance can lead to significant losses, unsafe conditions, and operational inefficiencies. Understanding valve types, correct handling procedures, troubleshooting methods, and overhaul practices is essential for engineers and technicians working in sectors such as oil & gas, power, water, and manufacturing.
This 2-day hands-on course provides in-depth knowledge of valve types, applications, common faults, and maintenance protocols. Participants will gain practical insights into troubleshooting techniques and best practices for overhaul and repair to maximize reliability and minimize downtime.
Course Objectives
By the end of this course, participants will be able to:
• Identify different types of industrial valves and their working principles
• Operate valves safely and efficiently in various system conditions
• Diagnose valve failures and performance issues
• Apply preventive and corrective maintenance procedures
• Understand overhaul techniques and component replacement methods
Key Benefits of Attending
• Avoid costly valve failures and unplanned shutdowns
• Boost system reliability and safety through proper valve handling
• Develop hands-on maintenance and troubleshooting skills
• Understand valve materials, pressure ratings, and application-specific considerations
• Gain technical confidence when working with control, isolation, and safety valves
Intended Audience
This program is designed for:
• Maintenance Technicians and Engineers
• Process and Mechanical Engineers
• Plant Supervisors and Operators
• Instrumentation and Control Technicians
• Utility and Facility Managers
Individual Benefits
Key competencies that will be developed include:
• Valve identification and selection
• Practical fault diagnosis techniques
• Safe disassembly, inspection, and reassembly procedures
• Use of valve test equipment and seal replacement
• Understanding of valve codes and specifications
Organization Benefits
Upon completing the training course, participants will demonstrate:
• Improved system performance through reliable valve operation
• Reduction in equipment downtime and maintenance costs
• Enhanced safety across pressurized systems
• Standardized valve inspection and overhaul procedures
• Improved asset lifecycle management
Instructional Methdology
The course follows a blended learning approach combining theory with practice:
• Strategy Briefings – Overview of valve types, standards, and system integration
• Case Studies – Failure investigations and lessons learned from real industry events
• Workshops – Disassembly, inspection, and reassembly of typical valve units
• Peer Exchange – Practical problem-solving sessions with industry peers
• Tools – Checklists, maintenance logs, troubleshooting charts, and overhaul kits
Course Outline
DETAILED 2-DAY COURSE OUTLINE
Training Hours: 07:30 AM – 03:30 PM
Daily Format: 3–4 Learning Modules | Coffee breaks: 09:30 & 11:15 | Lunch Buffet: 01:00 – 02:00
Day 1: Valve Design, Operation & Fault Analysis
- Module 1: Types and Functions of Valves (07:30 – 09:30)
• Gate, globe, ball, butterfly, plug, check, control valves
• Applications and selection criteria
• Flow characteristics and pressure ratings - Module 2: Valve Components and Materials (09:45 – 11:15)
• Body, stem, disc, seat, actuator types
• Material compatibility with process fluids
• Valve standards: API, ANSI, ASME, etc. - Module 3: Common Valve Failures and Troubleshooting (11:30 – 01:00)
• Leakage, sticking, vibration, noise
• Damage from corrosion, cavitation, and erosion
• Systematic root cause diagnosis - Module 4: Workshop – Troubleshooting Simulations (02:00 – 03:30)
• Group-based valve failure analysis
• Use of troubleshooting flowcharts and guides
Day 2: Valve Maintenance, Overhaul & Safety Practices
Module 5: Preventive and Predictive Maintenance (07:30 – 09:30)
• Inspection intervals and lubrication techniques
• Condition monitoring and wear tracking
• Valve tagging and records management
- Module 6: Disassembly and Reassembly Techniques (09:45 – 11:15)
• Safe shutdown and depressurization procedures
• Component inspection and damage detection
• Seal replacement and torque guidelines - Module 7: Valve Testing and Re-Commissioning (11:30 – 01:00)
• Pressure testing (hydrostatic and pneumatic)
• Leak testing and actuator calibration
• Documentation and QA requirements - Module 8: Workshop – Hands-On Valve Overhaul (02:00 – 03:30)
• Participants simulate a full valve maintenance cycle
• Group presentation and expert feedback
Certification
Participants will receive a Certificate of Completion in Valve Operation, Maintenance, Troubleshooting & Overhaul, validating their technical ability to ensure safe and effective management of industrial valve systems.