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Kuala Lumpur, Malaysia

METALLURGY FOR NON-METALLURGY DELEGATES

Demystifying Metals: Practical Metallurgy for Technical and Non-Technical Professionals

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Course Schedule

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Course Introduction

This course is designed for professionals who interact with metallurgical processes, components, or decisions but do not have a formal background in metallurgy. Through clear explanations, practical examples, and real-world applications, participants will develop a working knowledge of metals, their behavior, properties, failure mechanisms, and selection criteria. This understanding is essential for ensuring product integrity, safety, performance, and cost-effectiveness across engineering, procurement, and operations.

Course Objectives

By the end of this course, participants will be able to:

  • Understand basic metallurgy concepts and metal classifications
  • Interpret material specifications and mechanical property charts
  • Recognize the impact of heat treatment and alloying on performance
  • Identify common metal failures and their causes
  • Communicate more effectively with metallurgists and materials engineers

Key Benefits of Attending

  • Bridge the knowledge gap between engineering design and material performance
  • Make informed decisions in procurement, maintenance, and quality control
  • Reduce component failure and material-related downtime
  • Collaborate more effectively with technical teams and vendors

Intended Audience

  • Procurement and quality assurance professionals
  • Engineers from non-metallurgy backgrounds
  • Project and maintenance managers
  • Technical sales and support staff
  • Asset and reliability managers
  • Anyone involved in materials selection or metal-related decisions

Individual Benefits

  • Gain confidence in understanding metallurgical terminology and behavior
  • Enhance your decision-making in selecting materials and suppliers
  • Reduce the risk of costly errors in specifying or using metals
  • Improve your ability to detect and prevent material-related failures

Organization Benefits

  • Stronger technical alignment across departments
  • Fewer failures from incorrect material use or oversight
  • Improved vendor management and specification compliance
  • Increased cost-efficiency in materials selection and maintenance

Instructional Methdology

  • Instructor-led sessions with visual aids
  • Interactive material property demonstrations
  • Group case discussions and practical examples
  • Simplified schematics, videos, and failure analysis visuals
  • End-of-day reviews and Q&A

Course Outline

DETAILED 5-DAY COURSE OUTLINE (Customizable)
Training Hours: 07:30 AM – 03:30 PM
Daily Format: 3–4 Modules | Coffee breaks: 09:30 & 11:15 | Lunch Buffet: 01:00 – 02:00

Day 1 – Introduction to Metallurgy & Material Properties

  • Module 1 (07:30 – 09:30): What is Metallurgy? Overview & Importance
  • Module 2 (09:45 – 11:15): Mechanical Properties: Strength, Toughness, Hardness
  • Module 3 (11:30 – 01:00): Physical & Chemical Properties: Density, Corrosion, Conductivity

Day 2 – Classes of Metals and Alloys

  • Module 4 (07:30 – 09:30): Ferrous Metals: Carbon Steel, Stainless Steel, Cast Iron
  • Module 5 (09:45 – 11:15): Non-Ferrous Metals: Aluminium, Copper, Titanium, Nickel
  • Module 6 (11:30 – 01:00): Alloying Elements and Their Impact on Performance

Day 3 – Processing and Heat Treatment

  • Module 7 (07:30 – 09:30): Metal Manufacturing: Casting, Forging, Rolling
  • Module 8 (09:45 – 11:15): Heat Treatments: Annealing, Quenching, Tempering
  • Module 9 (11:30 – 01:00): Welding Effects and Metallurgical Changes

Day 4 – Failure Modes and Corrosion

  • Module 10 (07:30 – 09:30): Common Failure Modes: Fatigue, Wear, Fracture
  • Module 11 (09:45 – 11:15): Corrosion Types and Prevention Techniques
  • Module 12 (11:30 – 01:00): Case Studies in Metallurgical Failures

Day 5 – Material Selection & Standards

  • Module 13 (07:30 – 09:30): Criteria for Material Selection
  • Module 14 (09:45 – 11:15): Reading and Interpreting Material Standards (ASTM, ASME, ISO)
  • Module 15 (11:30 – 01:00): Final Workshop: Choosing the Right Material for Application

Certification

Upon completion, participants will receive a Certificate of Achievement in Practical Metallurgy for Non-Specialists, recognizing their ability to understand, evaluate, and communicate metallurgical issues within technical environments.

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