EQUIPMENT OPERATION, MAINTENANCE, CALIBRATION & TROUBLESHOOTING FOR IC
Ensure Precision and Uptime with Expert Handling of Instrumentation & Control Equipment.
Course Schedule
| Venue | Fees |
|---|---|
| In-House | ASK FOR THE QUOTATION |
Course Introduction
Instrumentation and Control (I&C) systems form the brain and senses of modern industrial operations. This advanced, practical course empowers engineers, technicians, and plant operators to confidently operate, maintain, calibrate, and troubleshoot various I&C equipment including sensors, transmitters, PLCs, control valves, analyzers, and loop systems. Learn to keep your automation systems safe, compliant, and running at peak performance.
Course Objectives
By the end of this course, participants will be able to:
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Understand the function and structure of I&C systems
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Operate and monitor process instrumentation safely and effectively
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Perform preventive and corrective maintenance procedures
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Calibrate pressure, temperature, flow, and level instruments
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Diagnose faults in I&C components and loops
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Use documentation (P&IDs, loop drawings) and test equipment accurately
Key Benefits of Attending
This course helps professionals avoid costly shutdowns and maintain the integrity of process control systems by equipping them with essential hands-on knowledge for managing I&C devices efficiently.
Intended Audience
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Instrumentation Technicians and Engineers
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Maintenance Engineers
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Electrical & Automation Technicians
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Control Room Operators
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QA/QC & Compliance Inspectors
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Plant & Process Engineers
Individual Benefits
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Improve job confidence and operational precision
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Develop troubleshooting and diagnostic skills
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Enhance qualification for control system and maintenance roles
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Learn how to prevent failures and maintain compliance
Organization Benefits
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Minimize downtime from I&C-related faults
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Extend the life of high-cost equipment
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Increase process efficiency and product quality
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Ensure safer and more compliant plant operations
Instructional Methdology
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Instructor-led training with real-world case studies
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Practical calibration and troubleshooting labs
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Interactive group work and diagnostics simulations
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Visual aids: wiring diagrams, loop sheets, manuals
Course Outline
DETAILED 5-DAY COURSE OUTLINE (Customizable)
Training Hours: 07:30 AM – 03:30 PM
Daily Format: 3–4 Modules | Coffee breaks: 09:30 & 11:15 | Lunch Buffet: 01:00 – 02:00
DAY 1 – FUNDAMENTALS OF I&C SYSTEMS
Module 1: Overview of Instrumentation & Control Architecture (07:30 – 09:30)
Module 2: Signal Types (Analog, Digital) & Communication Protocols (09:45 – 11:15)
Module 3: P&IDs, Loop Diagrams, and Instrument Tagging (11:30 – 01:00)
Module 4: Hands-On: Instrument Identification and Safety (02:00 – 03:30)
DAY 2 – EQUIPMENT OPERATION & FIELD INSTRUMENTS
Module 1: Pressure, Temperature, Flow, and Level Instruments (07:30 – 09:30)
Module 2: Sensors, Transmitters, and Control Valves in Practice (09:45 – 11:15)
Module 3: Control Loops: Open vs. Closed Loop Operation (11:30 – 01:00)
Module 4: Field Operation: Setup and Commissioning (02:00 – 03:30)
DAY 3 – CALIBRATION TECHNIQUES & TOOLS
Module 1: Calibration Theory and Standards (07:30 – 09:30)
Module 2: Pressure and Temperature Instrument Calibration (09:45 – 11:15)
Module 3: Flow and Level Calibration Procedures (11:30 – 01:00)
Module 4: Hands-On: Using Calibrators, Simulators & Certificates (02:00 – 03:30)
DAY 4 – MAINTENANCE PRACTICES & FAILURE PREVENTION
Module 1: Preventive Maintenance for I&C Equipment (07:30 – 09:30)
Module 2: Troubleshooting Techniques (Loop Checks, Signal Tracing) (09:45 – 11:15)
Module 3: Control Panel Checks & PLC Diagnostics (11:30 – 01:00)
Module 4: Hands-On Maintenance Simulations (02:00 – 03:30)
DAY 5 – SYSTEM INTEGRATION & ADVANCED TROUBLESHOOTING
Module 1: I&C Interfaces with PLC/SCADA/DCS (07:30 – 09:30)
Module 2: Root Cause Analysis of Instrumentation Failures (09:45 – 11:15)
Module 3: Emergency Fault Handling and Repair Protocols (11:30 – 01:00)
Module 4: Final Troubleshooting Challenge + Wrap-Up & Certification (02:00 – 03:30)
Certification
Participants will receive a Certificate of Competence in I&C Equipment Operation, Maintenance, Calibration & Troubleshooting, aligned with international best practices (ISA/IEC/ISO).