BASICS & PRINCIPLES OF COMPRESSOR – DYNAMIC & POSITIVE DISPLACEMENT (RECIPROCATING / ROTARY) COMPRESSOR TYPES
“Understanding Compressor Types, Operation & Maintenance for Reliable Plant Performance”
Course Schedule
| Date | Venue | Fees (Face-to-Face) |
|---|---|---|
| 03 – 07 Mar 2025 | Dubai, UAE | USD 3495 per delegate |
Course Introduction
Compressors are critical components in a wide range of industrial applications—from oil and gas to manufacturing and utilities. Understanding the fundamental principles behind compressor operation, types, and performance characteristics is essential for engineers, technicians, and operators involved in system design, maintenance, or troubleshooting.
This intensive 5-day training course offers in-depth knowledge of both dynamic and positive displacement compressors, including reciprocating and rotary types. Participants will learn how different compressors function, how to evaluate their performance, and how to ensure reliability and safety through best maintenance practices.
Course Objectives
By the end of this course, participants will be able to:
• Understand the operational principles of dynamic and positive displacement compressors
• Distinguish between reciprocating, rotary screw, and centrifugal compressors
• Interpret compressor curves, efficiency parameters, and selection criteria
• Identify common faults, performance issues, and causes of failure
• Apply maintenance best practices for reliable and safe compressor operation
Key Benefits of Attending
• To gain foundational and practical knowledge of industrial compressor systems
• To enhance your technical ability to select, operate, and maintain various compressor types
• To reduce the risk of failures, downtime, and inefficiencies
• To support safe and energy-efficient operations in plant and field environments
• To build confidence in troubleshooting compressor problems
Intended Audience
This program is designed for:
• Maintenance and mechanical engineers
• Rotating equipment specialists and technicians
• Process and reliability engineers
• Plant operations and utility staff
• Anyone involved in selecting, operating, or maintaining compressors
Individual Benefits
Key competencies that will be developed include:
• Understanding compressor principles and performance curves
• Differentiating between various compressor technologies
• Troubleshooting operational problems in compressors
• Applying lubrication, cooling, and vibration control methods
• Planning preventive maintenance and inspection programs
Organization Benefits
Upon completing the training course, participants will demonstrate:
• Increased equipment uptime and reduced maintenance costs
• Improved energy efficiency in compressed air systems
• Fewer failures through predictive and preventive maintenance
• Better compressor selection and system integration decisions
• Enhanced safety and reliability of plant operations
Instructional Methdology
The course follows a blended learning approach combining theory with practice:
• Strategy Briefings – Explanation of core compressor types and working principles
• Case Studies – Examples of compressor failure modes and performance analysis
• Workshops – Interactive exercises for system diagnostics and selection calculations
• Peer Exchange – Discussion of plant-specific compressor challenges
• Tools – Compressor data sheets, troubleshooting guides, and maintenance checklists
Course Outline
Detailed 5-Day Course Outline
Training Hours: 7:30 AM – 3:30 PM
Daily Format: 3–4 Learning Modules | Coffee breaks: 09:30 & 11:15 | Lunch Buffet: 01:00 – 02:00
Day 1: Compressor Fundamentals and Classifications
Module 1: Introduction to Compression Principles (07:30 – 09:30)
• Basic thermodynamics of gas compression
• Compressor definitions and classifications
• Overview of compression system components
Module 2: Types of Compressors – Overview (09:45 – 11:15)
• Positive displacement vs. dynamic compressors
• Reciprocating, rotary screw, scroll, vane, and centrifugal types
• Comparison of working cycles and applications
Module 3: Compressor Selection Criteria (11:30 – 01:00)
• Pressure, flow, and duty cycle considerations
• Compressor performance maps and efficiency curves
• Sizing and application alignment
Module 4: Workshop – Selecting the Right Compressor (02:00 – 03:30)
• Case study with selection decision-making exercise
Day 2: Positive Displacement – Reciprocating Compressors
Module 1: Reciprocating Compressor Design & Operation (07:30 – 09:30)
• Working mechanism and cycle stages
• Single-stage vs. multi-stage systems
• Valves, cylinders, pistons, and crankshaft components
Module 2: Performance Monitoring and Measurement (09:45 – 11:15)
• Flow rate, compression ratio, volumetric efficiency
• Indicated vs. brake power
• Vibration and noise diagnostics
Module 3: Common Failures and Maintenance Practices (11:30 – 01:00)
• Wear, leaks, overloading, and improper lubrication
• Preventive and corrective maintenance activities
• Spare parts and inventory planning
Module 4: Reciprocating Compressor Troubleshooting (02:00 – 03:30)
• Hypothetical fault diagnosis scenarios
Day 3: Positive Displacement – Rotary Compressors
Module 1: Rotary Screw Compressors (07:30 – 09:30)
• Working principle and internal rotor design
• Lubricated vs. oil-free systems
• Temperature and cooling considerations
Module 2: Other Rotary Types (09:45 – 11:15)
• Rotary vane, scroll, and lobe compressors
• Applications and operating limits
• Comparison with screw compressors
Module 3: Rotary Compressor Maintenance & Monitoring (11:30 – 01:00)
• Lubrication systems, air filtration, and heat management
• Inspection and wear indicators
• Scheduled maintenance planning
Module 4: Group Exercise – Rotary System Failure Review (02:00 – 03:30)
• Troubleshooting symptoms and responses
Day 4: Dynamic Compressors – Centrifugal and Axial
Module 1: Centrifugal Compressors – Design & Application (07:30 – 09:30)
• Energy conversion principles and stages
• Impellers, diffusers, and volutes
• Surge, choke, and performance curves
Module 2: Axial Compressors – Basic Overview (09:45 – 11:15)
• Aerodynamic design and multi-stage structure
• Use in power generation and aircraft engines
• Limitations and maintenance considerations
Module 3: Dynamic Compressor Diagnostics (11:30 – 01:00)
• Efficiency monitoring and surge prevention
• Vibration, noise, and thermal diagnostics
• Control systems and protection interlocks
Module 4: Case Study – Centrifugal System Failure Analysis (02:00 – 03:30)
• Root cause analysis on a simulated failure case
Day 5: System Integration, Safety and Reliability
Module 1: Compressor System Integration (07:30 – 09:30)
• Piping, controls, valves, and receiver tanks
• Compressed air system optimization
• Energy audits and leak loss impact
Module 2: Safety and Operating Procedures (09:45 – 11:15)
• Safe start-up and shutdown practices
• Pressure relief devices and emergency protocols
• Personal protective equipment and site standards
Module 3: Reliability Improvement Techniques (11:30 – 01:00)
• Predictive maintenance technologies (vibration, thermography)
• Root cause analysis and reliability-centered maintenance (RCM)
• Establishing compressor KPIs and failure tracking
Module 4: Final Workshop and Review (02:00 – 03:30)
• Team discussion, learning review, and certificate presentation
Certification
Participants will receive a Certificate of Completion in Basics & Principles of Compressor – Dynamic & Positive Displacement Types, validating their knowledge in compressor fundamentals, types, operations, and maintenance strategies for efficient and reliable performance.