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ASSET OPERATIONS & MAINTENANCE – OIL & GAS PROCESSING FACILITIES

Optimize performance and reliability through best practices in asset operations and maintenance for oil & gas processing facilities.

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Course Schedule

Date Venue Fees (Face-to-Face)
20 – 24 Jul 2026 London, UK USD 3495 per delegate

 

Course Introduction

Efficient asset operations and maintenance are critical to sustaining production and safety standards in oil & gas processing facilities. Poor asset management not only impacts profitability but also poses environmental and safety risks.

This 5-day intensive course delivers comprehensive knowledge and practical skills to enhance the performance, reliability, and lifespan of assets in oil & gas operations. It emphasizes global standards, risk-based maintenance, condition monitoring, and integrity assurance across complex systems and infrastructure.

Course Objectives

By the end of this course, participants will be able to:

  • Apply international best practices in asset operations and maintenance.
  • Identify critical equipment and plan condition-based maintenance.
  • Utilize reliability-centered maintenance (RCM) and failure mode analysis techniques.
  • Develop strategies for minimizing downtime and optimizing lifecycle costs.
  • Enhance asset integrity, reliability, and safety compliance.

Key Benefits of Attending

  • Gain deep insight into the asset lifecycle and maintenance optimization techniques.
  • Learn how to reduce operational costs through predictive and preventive maintenance.
  • Understand how to manage aging assets and extend their operational life.
  • Get hands-on exposure to industry tools and maintenance planning methodologies.
  • Benchmark your facility’s performance with global standards and KPIs.

Intended Audience

This program is designed for:

  • Maintenance and operations engineers in oil & gas
  • Asset integrity engineers and inspectors
  • Reliability engineers and planners
  • Facility and plant managers
  • Technical personnel involved in asset lifecycle management
  • HSE professionals concerned with asset-related safety risks

Individual Benefits

Key competencies that will be developed include:

  • Strong foundation in asset maintenance and integrity management
  • Skills to implement RCM, CBM, and TPM strategies effectively
  • Ability to use failure data to optimize operational plans
  • Proficiency in cost-effective maintenance planning
  • Knowledge of regulatory and safety compliance in asset operations

Organization Benefits

Upon completing the training course, participants will demonstrate:

  • Improved asset utilization and availability
  • Reduced maintenance costs and downtime
  • Higher safety and environmental compliance
  • Enhanced production efficiency and operational continuity
  • Better decision-making based on asset condition and performance data

Instructional Methdology

The course follows a blended learning approach combining theory with practice:

  • Strategy Briefings – Explore asset management frameworks and maintenance optimization principles
  • Case Studies – Review real-world oil & gas asset maintenance scenarios
  • Workshops – Develop customized maintenance strategies and failure mode analysis
  • Peer Exchange – Share experiences and challenges in managing complex processing facilities
  • Tools – Templates and software guidance for asset planning and reliability tracking

Course Outline

Detailed 5-Day Course Outline

Training Hours: 7:30 AM – 3:30 PM
Daily Format: 3–4 Learning Modules | Coffee Breaks: 09:30 & 11:15 | Lunch Buffet: 01:00 – 02:00

Day 1: Fundamentals of Asset Operations in Oil & Gas Facilities

  • Module 1: Asset Lifecycle and Operations Framework (07:30 – 09:30)
  • Understanding the asset lifecycle in oil & gas
  • Key performance indicators and value drivers
  • Asset strategy formulation and alignment
  • Module 2: Types of Maintenance Strategies
  • Reactive, preventive, predictive, and condition-based maintenance
  • Selecting the right strategy for critical assets
  • Module 3: Introduction to Reliability-Centered Maintenance (RCM)
  • RCM concepts and failure mode analysis
  • Planning maintenance tasks based on risk and criticality

Day 2: Maintenance Planning and Scheduling

  • Module 1: Maintenance Work Planning
  • Work order systems, backlog control, and priority setting
  • Maintenance workflow and coordination
  • Module 2: Scheduling and Resource Optimization
  • Scheduling techniques using Gantt charts and CMMS
  • Coordination with operations for minimum downtime
  • Module 3: Spare Parts and Inventory Management
  • Critical spares identification
  • Inventory optimization and procurement planning

Day 3: Reliability and Condition Monitoring

  • Module 1: Reliability Engineering Principles
  • Failure analysis, MTBF, MTTR, and reliability modeling
  • Decision-making using reliability data
  • Module 2: Condition Monitoring Techniques
  • Vibration analysis, thermography, oil analysis, and ultrasonic testing
  • Data interpretation and maintenance triggers
  • Module 3: Root Cause Analysis (RCA)
  • RCA process and tools (Fishbone, 5 Whys)
  • Applying RCA to recurring failures

Day 4: Asset Integrity and Risk-Based Maintenance

  • Module 1: Asset Integrity Management Systems (AIMS)
  • Regulatory compliance and industry best practices
  • Asset criticality and degradation mechanisms
  • Module 2: Risk-Based Inspection (RBI)
  • Developing an RBI plan
  • Prioritization of inspections based on risk
  • Module 3: Managing Aging Assets
  • Assessing end-of-life risk
  • Strategies for life extension and retirement planning

Day 5: Performance Management and Continuous Improvement

  • Module 1: Maintenance Performance Metrics
  • KPIs: availability, reliability, OEE
  • Data visualization and dashboard design
  • Module 2: Digital Tools and CMMS Utilization
  • Using CMMS for reporting, analytics, and planning
  • Integration with IoT and predictive systems
  • Module 3: Continuous Improvement Framework
  • Lessons learned, audits, and feedback systems
  • Creating a culture of reliability

Certification

Participants will receive a Certificate of Completion in Asset Operations & Maintenance – Oil & Gas Processing Facilities, certifying their knowledge and capabilities in applying best practices to manage and maintain assets within the oil & gas sector.

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