FLEXIBLE PIPE ENGINEERING – DESIGN, MATERIALS, MANUFACTURE & INSTALLATION
Master the Engineering and Installation of Flexible Pipe Systems for Offshore and Subsea Success
Course Schedule
| Venue (InHouse) | Fees |
|---|---|
| At Your Organization Premises | Ask For The Quotation |
Course Introduction
Flexible pipes are a critical component in subsea and offshore oil and gas operations, offering unique advantages in dynamic environments. This comprehensive course provides in-depth training on the engineering principles, material science, design considerations, manufacturing processes, and installation techniques for flexible pipe systems. Through real-world case studies and interactive sessions, participants will gain practical knowledge to ensure the integrity, safety, and performance of flexible pipelines in complex field conditions.
Course Objectives
By the end of this course, participants will be able to:
- Understand the structure and functionality of flexible pipes.
- Identify material selection and compatibility for various operational environments.
- Apply design standards (API 17B/17J) for flexible pipe engineering.
- Analyze failure mechanisms and perform integrity assessments.
- Plan and execute flexible pipe manufacturing, testing, and installation processes.
Key Benefits of Attending
- Gain comprehensive knowledge of flexible pipe systems from design to deployment.
- Learn industry best practices for safety, cost-efficiency, and compliance.
- Enhance your ability to troubleshoot and mitigate installation challenges.
- Build your competency in one of the most critical subsea technologies.
Intended Audience
This course is ideal for:
- Subsea and pipeline engineers
- Design and structural engineers
- Asset integrity and inspection professionals
- Project and operations managers
- Maintenance and installation specialists
- Quality assurance/control personnel
- Oil & gas professionals involved in offshore infrastructure
Individual Benefits
- Build technical confidence in flexible pipe design and use.
- Learn to evaluate pipe performance under fatigue and pressure.
- Expand your expertise with real-world installation scenarios.
- Receive a prestigious certification to support your career growth.
Organization Benefits
- Minimize risk of pipeline failure and downtime
- Improve project efficiency and cost management
- Ensure regulatory and standard compliance
- Develop in-house engineering capacity for complex subsea systems
- Enhance project execution capabilities through trained staff
Instructional Methdology
- Expert-led technical sessions and live case reviews
- Standards-based learning (API, ISO, DNV)
- Group exercises and problem-solving workshops
- Engineering drawings and installation planning tools
- Multimedia aids (videos of pipe manufacturing and installation)
Course Outline
DETAILED 5-DAY COURSE OUTLINE (Customizable)
Training Hours: 07:30 AM – 03:30 PM
Daily Format: 3–4 Modules | Coffee breaks: 09:30 & 11:15 | Lunch Buffet: 01:00 – 02:00
Day 1 – Introduction & Pipe Structure Fundamentals
- Module 1 (07:30 – 09:30): Introduction to Flexible Pipes & Market Applications
- Module 2 (09:45 – 11:15): Cross-Section Structure & Components (Carcass, Pressure Sheath, Armour Layers)
- Module 3 (11:30 – 01:00): Pipe Types (Risers, Flowlines, Jumpers) and Functional Requirements
Day 2 – Design and Material Considerations
- Module 4 (07:30 – 09:30): Design Standards and Codes (API 17J, ISO 13628-11)
- Module 5 (09:45 – 11:15): Material Selection – Polymers, Steels, Corrosion Considerations
- Module 6 (11:30 – 01:00): Fatigue, Collapse, and Burst Pressure Design Criteria
Day 3 – Manufacturing & Quality Control
- Module 7 (07:30 – 09:30): Manufacturing Processes and Equipment
- Module 8 (09:45 – 11:15): Factory Acceptance Testing (FAT), Destructive/Non-Destructive Testing
- Module 9 (11:30 – 01:00): QA/QC Measures and Document Control
Day 4 – Installation Engineering
- Module 10 (07:30 – 09:30): Pre-installation Planning & Transport Logistics
- Module 11 (09:45 – 11:15): Reel-lay, J-lay, and S-lay Methods
- Module 12 (11:30 – 01:00): Bending, Tension, and Torsion During Installation
Day 5 – Integrity, Failures, and Life Extension
- Module 13 (07:30 – 09:30): Common Failures: Cracking, Buckling, and Overbending
- Module 14 (09:45 – 11:15): Inspection, Monitoring, and Life Extension Strategies
- Module 15 (11:30 – 01:00): Final Review, Group Case Exercise & Certification Ceremony
Certification
Upon completion, participants will receive a Certificate of Achievement in Flexible Pipe Engineering, demonstrating their expertise in design, manufacturing, and installation processes.