FANS & BLOWERS – PERFORMANCE, MEASUREMENTS, MAINTENANCE & TROUBLESHOOTING
“Maximizing Air Movement Efficiency and Equipment Reliability”
Course Schedule
Date | Venue | Fees (Face-to-Face) |
---|---|---|
04 – 06 Feb 2025 | Kuwait | USD 2495 per delegate |
03 – 05 Mar 2025 | Doha, Qatar | USD 2495 per delegate |
02 – 04 Jun 2025 | Manama, Bahrain | USD 2495 per delegate |
14 – 16 Oct 2025 | Dubai, UAE | USD 2495 per delegate |
Course Introduction
Fans and blowers are essential in industrial systems where air flow, ventilation, cooling, and dust control are critical. Despite their apparent simplicity, improper selection, inefficient operation, or poor maintenance of these machines can lead to significant energy losses and costly downtime.
This three-day technical training provides a comprehensive understanding of the performance, measurement, maintenance, and troubleshooting of industrial fans and blowers. Participants will develop hands-on knowledge to boost energy efficiency, enhance equipment reliability, and reduce operational costs.
Course Objectives
By the end of this course, participants will be able to:
• Understand different types and applications of fans and blowers
• Measure and evaluate performance parameters effectively
• Perform routine and preventive maintenance tasks
• Detect, diagnose, and resolve common operational issues
• Optimize system efficiency through data-driven adjustments
Key Benefits of Attending
• Learn to evaluate fan and blower performance using industry standards
• Improve system reliability and prevent unexpected failures
• Master practical techniques for preventive and predictive maintenance
• Reduce energy consumption through performance optimization
• Strengthen your understanding of diagnostics and root cause analysis
Intended Audience
This program is designed for:
• Maintenance and mechanical engineers working with HVAC or industrial ventilation systems
• Plant and facility engineers responsible for rotating machinery
• Technicians and supervisors involved in installation and upkeep of fans/blowers
• Energy auditors and reliability engineers
• Equipment operators and project managers in manufacturing and process industries
Individual Benefits
Key competencies that will be developed include:
• Fan and blower operation and selection knowledge
• Performance measurement and interpretation
• Maintenance planning and implementation
• Problem identification and troubleshooting
• Energy and cost optimization skills
Organization Benefits
Upon completing the training course, participants will demonstrate:
• Improved system performance and reliability
• Reduced downtime through early detection and maintenance
• Lowered energy consumption and operational cost
• Enhanced asset lifecycle through proper maintenance
• Better compliance with safety and equipment standards
Instructional Methdology
The course follows a blended learning approach combining theory with practice:
• Strategy Briefings – Key concepts in fan/blower selection, system design, and maintenance
• Case Studies – Real industry cases of fan failures, inefficiencies, and corrections
• Workshops – Hands-on fault diagnosis, system balancing, and efficiency analysis
• Peer Exchange – Sharing of experiences and practical solutions among participants
• Tools – Maintenance templates, inspection checklists, and troubleshooting guides
Course Outline
Detailed 3-Day Course Outline
Training Hours: 07:30 AM – 3:30 PM
Daily Format: 3–4 Learning Modules | Coffee breaks: 09:30 & 11:15 | Lunch Buffet: 01:00 – 02:00
Day 1: Fundamentals of Fans and Blowers
Module 1: Principles of Operation and Classification (07:30 – 09:30)
• Differences between fans, blowers, and compressors
• Classification: centrifugal vs axial types
• Typical applications across industries
Module 2: System Components and Design Factors (09:45 – 11:15)
• Impellers, housings, drives, dampers, and inlet guide vanes
• Static pressure, velocity pressure, total pressure
• System resistance and system curves
Module 3: Selection and Sizing Considerations (11:30 – 01:00)
• Fan laws and performance curves
• Determining flow rate, pressure, and efficiency
• Matching fan/blower to the application
Module 4: Installation and Safety Practices (02:00 – 03:30)
• Mounting, alignment, and ducting considerations
• Start-up procedures and system commissioning
• Personal and equipment safety requirements
Day 2: Performance Analysis and Maintenance Strategies
Module 1: Performance Measurement and Diagnostics (07:30 – 09:30)
• Measuring airflow, pressure, power, and efficiency
• Tools: anemometers, manometers, tachometers, vibration sensors
• Performance benchmarking and diagnostics
Module 2: Preventive and Predictive Maintenance (09:45 – 11:15)
• Lubrication schedules and bearing inspections
• Filter and damper maintenance
• Thermography, vibration monitoring, and wear detection
Module 3: Energy Efficiency Optimization (11:30 – 01:00)
• Identifying energy losses in fan systems
• Variable frequency drives (VFDs) and flow control
• Retrofitting for efficiency improvement
Module 4: Documentation and Recordkeeping (02:00 – 03:30)
• Maintenance logs and checklists
• Inspection reporting templates
• Integrating fan maintenance into CMMS systems
Day 3: Troubleshooting and Reliability Planning
Module 1: Common Operational Issues and Root Causes (07:30 – 09:30)
• Noise, vibration, overheating, and imbalance
• Duct obstructions, leakage, and worn components
• Diagnosing electrical and mechanical faults
Module 2: Troubleshooting Techniques (09:45 – 11:15)
• Step-by-step troubleshooting process
• Fault tree analysis and isolation tests
• Using historical data for faster resolution
Module 3: Reliability and Lifecycle Planning (11:30 – 01:00)
• Designing for maintainability and long-term performance
• Planning spare parts and critical inventories
• Reliability-centered maintenance approach
Module 4: Course Wrap-Up and Q&A (02:00 – 03:30)
• Review of key learning outcomes
• Final quiz or troubleshooting case challenge
• Action planning and certificate distribution
Certification
Participants will receive a Certificate of Completion in Fans & Blowers – Performance, Measurements, Maintenance & Troubleshooting, confirming their expertise in operating, diagnosing, and maintaining fan and blower systems for industrial efficiency and reliability.