ENERGY & UTILITIES SECTOR: MAINTENANCE STRATEGIES FOR OPTIMAL PERFORMANCE

Enhancing Reliability, Reducing Downtime, and Extending Asset Life in Energy Infrastructure

Course Schedule

Date Venue Fees (Face-to-Face)
15 – 19 Sep 2025 Singapore USD 3495 per delegate

Course Introduction

In the energy and utilities sector, maintenance is mission-critical to ensuring safety, regulatory compliance, continuous service delivery, and return on capital investment. Unplanned downtime and asset failures can lead to massive operational and reputational costs. To avoid this, maintenance strategies must evolve from reactive fixes to proactive and optimized interventions.

This practical, industry-focused course delivers a comprehensive overview of advanced maintenance strategies tailored for the energy and utilities environment. Participants will learn how to build reliability-centered maintenance programs, implement predictive techniques, and drive performance using risk-based approaches.

Course Objectives

By the end of this course, participants will be able to:
• Select and apply the right maintenance strategy (preventive, predictive, reliability-centered)
• Prioritize assets based on criticality and risk impact
• Use condition-based maintenance and performance monitoring tools
• Reduce failure rates and optimize maintenance resource allocation
• Align maintenance activities with organizational, safety, and sustainability goals

Key Benefits of Attending

• Understand the latest maintenance trends in power generation, transmission, and utilities infrastructure
• Learn how to implement practical strategies for uptime and asset longevity
• Reduce reactive maintenance and increase planning efficiency
• Gain tools for maintenance audits, optimization, and reliability analysis
• Build the business case for investment in predictive and digital maintenance technologies

Intended Audience

This program is designed for:
• Maintenance managers, engineers, and supervisors in energy/utilities
• Asset management and reliability professionals
• Technical operations leaders in power generation, transmission, or water/wastewater sectors
• CMMS/EAM system users and planners

Individual Benefits

Key competencies that will be developed include:
• Risk-based maintenance strategy development
• Asset criticality ranking and prioritization
• Root cause analysis and failure prevention
• Performance metrics (MTBF, availability, OEE) application
• Understanding of industry-specific safety and compliance requirements

Organization Benefits

Upon completing the training course, participants will demonstrate:
• Lower unplanned downtime and maintenance costs
• Improved service reliability and regulatory compliance
• Better alignment of maintenance with production and safety priorities
• Data-driven decision-making in asset care
• Higher overall equipment effectiveness (OEE) and lifecycle value

Instructional Methdology

The course follows a blended learning approach combining theory with practice:
• Strategy Briefings – Sector-specific frameworks and maintenance models
• Case Studies – Real-world applications from utilities and energy companies
• Workshops – Exercises in failure analysis, maintenance planning, and KPI tracking
• Peer Exchange – Sharing lessons, benchmarking, and collaborative problem-solving
• Tools – Templates for maintenance audits, strategy selection, and criticality analysis

Course Outline

DETAILED 5-DAY COURSE OUTLINE

Training Hours: 7:30 AM – 3:30 PM
Daily Format: 3–4 Learning Modules | Coffee breaks: 09:30 & 11:15 | Lunch Buffet: 01:00 – 02:00


Day 1: Strategic Maintenance Planning in Energy & Utilities
Module 1: The Role of Maintenance in Critical Infrastructure (07:30 – 09:30)
• Overview of maintenance types and functions
• Sector-specific regulatory and operational demands

Module 2: Maintenance Strategy Frameworks (09:45 – 11:15)
• Time-based, usage-based, predictive, and RCM approaches
• Key considerations in the energy/utilities environment

Module 3: Workshop – Strategy Selection Matrix (11:30 – 01:00)
• Applying strategy selection to your plant or grid system

Module 4: Group Exercise – Failure Mode Review (02:00 – 03:30)
• Discussing root causes of common outages


Day 2: Asset Criticality & Reliability Modeling
Module 1: Criticality Analysis and Risk Assessment (07:30 – 09:30)
• Ranking assets by business, safety, and environmental impact
• Building a criticality matrix

Module 2: Reliability-Centered Maintenance (RCM) (09:45 – 11:15)
• Identifying failure modes and maintenance tasks
• Implementing RCM in field settings

Module 3: Workshop – Develop an RCM Case (11:30 – 01:00)
• Drafting RCM plans for selected systems

Module 4: Peer Exchange – RCM Best Practices (02:00 – 03:30)
• Review of different applications and lessons


Day 3: Performance Monitoring & Predictive Tools
Module 1: CMMS and Data Utilization (07:30 – 09:30)
• Effective use of maintenance management software
• Integrating inspection, history, and analytics

Module 2: Condition Monitoring Techniques (09:45 – 11:15)
• Vibration, thermography, ultrasound, oil analysis
• Determining thresholds and inspection cycles

Module 3: Workshop – Predictive Maintenance Planning (11:30 – 01:00)
• Design a PdM approach for a real plant scenario

Module 4: KPI Dashboarding & Reporting (02:00 – 03:30)
• Tracking MTBF, availability, downtime, work orders


Day 4: Cost, Safety, and Sustainability Considerations
Module 1: Maintenance Cost Management (07:30 – 09:30)
• Budgeting, cost tracking, and variance analysis
• Lifecycle cost considerations

Module 2: Compliance and Safety Integration (09:45 – 11:15)
• Aligning maintenance with HSE standards and audits
• Shutdown and lockout/tagout planning

Module 3: Energy Efficiency through Maintenance (11:30 – 01:00)
• Reducing losses and leakages
• Supporting environmental and ESG objectives

Module 4: Workshop – Cost vs. Risk Modeling (02:00 – 03:30)
• Making trade-off decisions with real data


Day 5: Implementation Roadmap & Case Studies
Module 1: Building a Maintenance Optimization Plan (07:30 – 09:30)
• Steps to implement optimized strategies plant-wide
• Integrating departments and processes

Module 2: Case Studies in Utilities Excellence (09:45 – 11:15)
• Examples from water, power, and renewables sectors

Module 3: Final Group Presentations (11:30 – 01:00)
• Teams present maintenance improvement plans

Module 4: Wrap-Up & Personal Action Planning (02:00 – 03:30)
• Course review, evaluation, and next steps

Certification

Participants will receive a Certificate of Completion in Maintenance Strategies for Optimal Performance – Energy & Utilities Sector, validating their capability to enhance maintenance systems that improve reliability, reduce risk, and deliver measurable results in critical infrastructure.

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