Process Safety Management Systems & Auditing
Ensuring Operational Safety and Compliance Through Robust PSM Systems and Effective Audits
Course Schedule
| Date | Venue | Fees (Face-to-Face) |
|---|---|---|
| 02 – 06 Jun 2025 | London, UK | USD 3495 per delegate |
Course Introduction
Process Safety Management (PSM) is a critical element in preventing major accidents and ensuring operational safety within high-risk industries such as oil & gas, petrochemicals, and manufacturing. This intensive 5-day training equips professionals with the knowledge and skills needed to develop, implement, and audit robust PSM systems aligned with international best practices and regulatory standards.
Participants will explore the core elements of PSM, understand hazard identification and risk management processes, and learn practical auditing techniques to assess and improve PSM performance. Through interactive case studies, workshops, and real-life applications, attendees will build competencies to lead PSM initiatives effectively and ensure continuous improvement in process safety.
Course Objectives
By the end of this course, participants will be able to:
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Understand the fundamentals and regulatory drivers of Process Safety Management.
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Identify and implement the 14 elements of a comprehensive PSM program.
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Apply risk assessment techniques to identify, evaluate, and mitigate hazards.
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Conduct effective audits to evaluate the performance of PSM systems.
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Interpret PSM audit findings and recommend corrective actions.
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Enhance organizational culture and accountability around process safety.
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Ensure compliance with OSHA 29 CFR 1910.119 and other international standards.
Why you Should Attend
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Gain a thorough understanding of the key components of PSM systems.
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Learn to perform audits that improve operational safety and regulatory compliance.
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Apply proven methods for hazard identification and risk management.
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Improve your organization’s readiness to prevent major incidents.
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Receive hands-on tools and templates to implement and monitor PSM effectively.
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Expand your professional credibility with practical PSM auditing skills.
Intended Audience
This program is designed for:
● HSE professionals, safety engineers, and process safety managers
● Operations and plant managers responsible for safety performance
● Risk and compliance officers
● Auditors and internal compliance professionals
● Engineers and technical staff involved in high-hazard processes
● Anyone tasked with implementing or evaluating PSM systems
Individual Benefits
Key competencies that will be developed include:
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Ability to develop and evaluate PSM programs
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Proficiency in risk assessment and hazard analysis methods
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Skills to conduct structured and effective PSM audits
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Improved knowledge of compliance requirements and international PSM standards
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Greater confidence in communicating safety risks and audit results
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Enhanced ability to drive a proactive process safety culture
Organization Benefits
Upon completing the training course, participants will demonstrate:
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Increased capability to prevent major incidents and operational disruptions
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Stronger compliance with regulatory and industry-specific safety requirements
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More effective internal audit and continuous improvement processes
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Better-informed decision-making based on risk data and audit findings
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Enhanced corporate reputation through improved process safety performance
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A resilient safety culture and more engaged workforce
Instructional Methdology
The course follows a blended learning approach combining theory with practice:
● Strategy Briefings – Deep dive into PSM frameworks, regulatory standards, and performance indicators
● Case Studies – Real-world incidents and PSM implementation successes and failures
● Workshops – Practical exercises in hazard analysis, risk assessment, and audit planning
● Peer Exchange – Interactive discussions on challenges and best practices in PSM
● Tools – Checklists, templates, and audit protocols for immediate application
Course Outline
Training Hours: 7:30 AM – 3:30 PM
Daily Format: 3–4 Learning Modules | Coffee Breaks: 09:30 & 11:15 | Lunch Buffet: 01:00 – 02:00
Day 1: Foundations of Process Safety Management
Module 1: Introduction to Process Safety Management
● Overview of PSM concepts, principles, and importance
● Regulatory frameworks: OSHA, API, and international standards
● Differentiating between occupational and process safety
Module 2: PSM System Elements and Lifecycle
● Overview of the 14 OSHA PSM elements
● Integration of PSM into the process lifecycle
● Roles and responsibilities in PSM implementation
Module 3: Workshop – Mapping PSM Elements in Your Organization
● Organizational gap analysis and PSM readiness assessment
Day 2: Hazard Identification and Risk Assessment
Module 1: Hazard Identification Techniques
● Hazard and Operability Studies (HAZOP)
● What-If and Checklist Analysis
● Failure Modes and Effects Analysis (FMEA)
Module 2: Risk Assessment and Risk Ranking
● Qualitative and quantitative risk assessment methods
● Risk matrices and prioritization techniques
● Identifying and controlling high-risk scenarios
Module 3: Workshop – Conducting a Risk Assessment
● Group work on risk assessment using real or simulated scenarios
Day 3: Critical PSM Elements
Module 1: Operating Procedures and Process Safety Information
● Importance of accurate and current operating procedures
● Managing process safety information and documentation
Module 2: Mechanical Integrity and Management of Change (MOC)
● Establishing a mechanical integrity program
● Managing change safely and documenting MOC processes
Module 3: Workshop – Case Study on Incident Root Causes
● Analyzing historical incidents with links to MOC or mechanical failure
Day 4: Incident Investigation and Emergency Response
Module 1: Incident Investigation Techniques
● Principles and steps of incident investigation
● Root cause analysis methods (5 Whys, Fishbone, etc.)
● Ensuring corrective and preventive actions are tracked
Module 2: Emergency Response and Pre-Startup Safety Reviews
● Elements of an effective emergency response plan
● Conducting and documenting PSSR
Module 3: Workshop – Simulated Incident Investigation
● Participants work through a mock incident and generate investigation reports
Day 5: PSM Auditing and Continuous Improvement
Module 1: Introduction to PSM Auditing
● Planning and executing a PSM audit
● PSM audit checklists and protocols
Module 2: Interpreting Audit Findings and Reporting
● Assessing compliance and identifying gaps
● Writing actionable audit reports and tracking findings
Module 3: Workshop – Planning a PSM Audit
● Participants develop and present a sample audit plan
Module 4: Closing and Certification
● Review and wrap-up
● Participant feedback and certificate distribution
Certification
Participants will receive a Certificate of Completion in Process Safety Management Systems & Auditing, validating their competence in designing, implementing, and auditing process safety programs to international standards.