PUMPS – RELIABILITY & PERFORMANCE OPTIMISATION
Maximize Uptime, Extend Equipment Life & Minimize Energy Losses in Pumping Systems
Course Schedule
| Date | Venue | Fees (Face-to-Face) |
|---|---|---|
| 07 – 09 Oct 2025 | Doha – Qatar | USD 2495 per delegate |
Course Introduction
Pumps are at the heart of industrial and utility operations, yet they remain among the most misapplied and failure-prone pieces of equipment. Inefficiencies, cavitation, seal and bearing failures, and poor system integration are common and costly. To ensure reliable, efficient, and long-lasting pump operation, professionals must understand both the equipment and the system in which it operates.
This practical 3-day course delivers essential knowledge and best practices for improving pump reliability and optimizing performance. From selection and installation to troubleshooting and root cause analysis, participants will gain the tools to reduce failures, energy waste, and downtime.
Course Objectives
COURSE OBJECTIVES
By the end of this course, participants will be able to:
• Understand the principles of pump operation and system interaction
• Identify common causes of pump failure and apply preventive strategies
• Optimize pump performance through correct selection, installation, and maintenance
• Diagnose and troubleshoot issues such as cavitation, vibration, and seal failures
• Implement monitoring and reliability programs to extend pump life and reduce lifecycle costs
Why you Should Attend
This program is designed for:
• Mechanical maintenance and reliability engineers
• Process, utility, and operations supervisors
• Plant engineers, technicians, and asset managers
• Condition monitoring and vibration analysis personnel
• Professionals involved in the design, operation, or support of pumping systems
Intended Audience
This program is designed for:
• Mechanical maintenance and reliability engineers
• Process, utility, and operations supervisors
• Plant engineers, technicians, and asset managers
• Condition monitoring and vibration analysis personnel
• Professionals involved in the design, operation, or support of pumping systems
Individual Benefits
Key competencies that will be developed include:
• Pump operating principles and failure modes
• Seal, bearing, and impeller inspection techniques
• Root cause analysis and condition monitoring of pumps
• System curve and pump curve interpretation
• Maintenance strategies for reliability-centered operations
Organization Benefits
Upon completing the training course, participants will demonstrate:
• Reduced pump-related downtime and maintenance costs
• Extended equipment life and better spare parts utilization
• Improved energy efficiency through proper system-pump matching
• Enhanced ability to prevent and resolve reliability issues
• Stronger plant safety and environmental compliance
Instructional Methdology
The course follows a blended learning approach combining theory with practice:
• Strategy Briefings – Engineering principles, pump types, and performance metrics
• Case Studies – Failure scenarios and corrective actions in real plant settings
• Workshops – Pump curve analysis, troubleshooting simulations, and maintenance planning
• Peer Exchange – Lessons learned from field experiences and operational challenges
• Tools – Checklists for inspection, alignment, lubrication, and performance benchmarking
Course Outline
DETAILED 3-DAY COURSE OUTLINE
Training Hours: 7:30 AM – 3:30 PM
Daily Format: 3–4 Learning Modules | Coffee breaks: 09:30 & 11:15 | Lunch Buffet: 01:00 – 02:00
Day 1: Fundamentals of Pump Operation and System Dynamics
Module 1: Types and Principles of Pumps (07:30 – 09:30)
• Centrifugal, positive displacement, and specialty pumps
• Pump components and flow dynamics
Module 2: Pump/System Curve Interaction (09:45 – 11:15)
• System resistance, duty point, and best efficiency point (BEP)
• Impact of control valves and piping layout
Module 3: Workshop – Reading and Matching Pump Curves (11:30 – 01:00)
• Analyze system requirements and select appropriate pumps
Module 4: Peer Exchange – Pump Application Challenges (02:00 – 03:30)
• Common issues and lessons from diverse sectors
Day 2: Troubleshooting, Diagnostics, and Failure Prevention
Module 1: Common Pump Failures and Root Causes (07:30 – 09:30)
• Cavitation, misalignment, bearing failure, dry running, and seal issues
Module 2: Condition Monitoring & Diagnostic Techniques (09:45 – 11:15)
• Vibration analysis, temperature monitoring, and performance testing
Module 3: Workshop – Troubleshooting Scenarios (11:30 – 01:00)
• Case-based diagnosis of performance anomalies
Module 4: Seal and Bearing Maintenance (02:00 – 03:30)
• Proper lubrication, installation, and inspection techniques
Day 3: Reliability, Maintenance, and Lifecycle Management
Module 1: Precision Installation and Alignment (07:30 – 09:30)
• Alignment best practices and soft foot correction
Module 2: Preventive and Predictive Maintenance Planning (09:45 – 11:15)
• Reliability-centered maintenance (RCM) for pumps
Module 3: Workshop – Pump Performance Optimization Plan (11:30 – 01:00)
• Build a reliability strategy for selected pump assets
Module 4: Final Review – From Troubleshooting to Optimization (02:00 – 03:30)
• Wrap-up discussion and action planning
Certification
Participants will receive a Certificate of Completion in Pumps – Reliability & Performance Optimisation, validating their practical understanding of pump systems and ability to improve reliability, safety, and efficiency across operational environments.