UNDERSTANDING & IMPLEMENTING THE APMS MODEL IN INDUSTRIAL PLANTS

Advance Asset Performance with APMS – Aligning Reliability, Availability, and Maintenance Excellence

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Course Schedule

Date Venue Fees (Face-to-Face)
01 – 05 Sep 2025 Singapore USD 3495 per delegate

Course Introduction

As industrial operations face increasing pressure to improve reliability, reduce downtime, and maximize asset utilization, adopting a comprehensive Asset Performance Management System (APMS) becomes a strategic imperative. The APMS model provides a structured approach to optimize maintenance, integrate condition monitoring, and ensure lifecycle performance of critical assets.

This intensive course equips plant engineers, reliability managers, and maintenance leaders with practical knowledge of the APMS model, its pillars, and implementation roadmap. Participants will gain actionable insights into how to build a data-driven, predictive, and sustainable maintenance culture.

Course Objectives

By the end of this course, participants will be able to:
• Understand the components, principles, and drivers of the APMS model
• Align maintenance and reliability strategies with business performance goals
• Apply tools and metrics to monitor and improve asset performance
• Develop implementation roadmaps for APMS integration in existing systems
• Promote a culture of reliability, risk management, and data-driven decision-making

Key Benefits of Attending

• Learn how to transform traditional maintenance practices into a performance-driven framework
• Discover how to integrate technology, processes, and people in APMS execution
• Reduce unplanned downtime, extend asset life, and enhance plant productivity
• Gain practical tools and models to benchmark and optimize plant performance
• Network with peers and share lessons from successful APMS implementations

Intended Audience

This program is designed for:
• Plant managers, operations and maintenance heads
• Reliability and maintenance engineers
• Asset integrity and performance professionals
• CMMS/EAM specialists and industrial data analysts
• Anyone involved in performance optimization and asset lifecycle management

Individual Benefits

Key competencies that will be developed include:
• Understanding of APMS architecture and strategic alignment
• Maintenance strategy selection and optimization (RCM, TPM, PdM)
• Use of KPIs and dashboards for asset performance monitoring
• Risk-based asset prioritization and lifecycle planning
• Change management for reliability culture building

Organization Benefits

Upon completing the training course, participants will demonstrate:
• Improved reliability and reduced cost of asset ownership
• Enhanced visibility into plant performance and risk exposure
• Streamlined maintenance planning and improved resource allocation
• Increased ROI from digital tools like CMMS, IoT sensors, and predictive analytics
• Organizational alignment toward continuous improvement and reliability excellence

Instructional Methdology

The course follows a blended learning approach combining theory with practice:
Strategy Briefings – Detailed breakdown of APMS framework and strategic drivers
Case Studies – Global best practices and lessons learned from industrial leaders
Workshops – Asset performance analysis, APMS roadmapping, and gap assessments
Peer Exchange – Sharing implementation challenges and cross-sector insights
Tools – Templates for APMS audits, strategy maps, maturity models, and KPIs

Course Outline

DETAILED 5-DAY COURSE OUTLINE

Training Hours: 7:30 AM – 3:30 PM
Daily Format: 3–4 Learning Modules | Coffee breaks: 09:30 & 11:15 | Lunch Buffet: 01:00 – 02:00


Day 1: Foundations of APMS in Industrial Operations
Module 1: Introduction to the APMS Model (07:30 – 09:30)
• Evolution of asset performance management in industry
• Key drivers: reliability, availability, maintainability, safety
• APMS structure, objectives, and business alignment

Module 2: Components of a Successful APMS (09:45 – 11:15)
• Strategic pillars: data, systems, people, and process
• Functional integration: CMMS, reliability tools, and sensors
• APMS maturity model overview

Module 3: Workshop – APMS Gap Assessment (11:30 – 01:00)
• Participants assess current maturity and performance gaps

Module 4: Group Discussion – APMS Benefits & Barriers (02:00 – 03:30)
• Sharing challenges and opportunities in APMS adoption


Day 2: Maintenance Strategy and Reliability Integration
Module 1: Maintenance Strategy Hierarchy (07:30 – 09:30)
• RTF, PM, PdM, TPM, and RCM explained
• Selecting appropriate strategies by asset criticality

Module 2: Reliability Engineering in APMS (09:45 – 11:15)
• Failure modes, FMEA, and RCFA integration
• Reliability block diagrams and life data analysis

Module 3: Risk-Based Asset Prioritization (11:30 – 01:00)
• Using risk matrices and asset criticality ranking
• Linking performance to safety and production impact

Module 4: Workshop – Maintenance Optimization (02:00 – 03:30)
• Building a hybrid strategy for a sample plant scenario


Day 3: Performance Metrics, Reporting & Decision Support
Module 1: KPI Framework for Asset Performance (07:30 – 09:30)
• Leading and lagging indicators: MTBF, OEE, availability
• Creating dashboards and visualizing trends

Module 2: Cost and Performance Reporting (09:45 – 11:15)
• Maintenance cost tracking and budget planning
• Linking cost with performance, value, and reliability

Module 3: Digital Tools and Data Utilization (11:30 – 01:00)
• Leveraging CMMS, EAM, and IIoT in APMS
• Using condition monitoring and analytics

Module 4: Workshop – KPI Dashboard Design (02:00 – 03:30)
• Participants design visual reports using real metrics


Day 4: Change Management and Workforce Enablement
Module 1: Building a Reliability Culture (07:30 – 09:30)
• Leadership engagement and communication strategies
• Empowering teams and closing the skills gap

Module 2: Training and Competency Development (09:45 – 11:15)
• Defining roles, responsibilities, and training needs
• Certification programs and ongoing development

Module 3: Stakeholder Alignment (11:30 – 01:00)
• Cross-functional coordination in APMS deployment
• Overcoming resistance to change

Module 4: Workshop – APMS Communication Plan (02:00 – 03:30)
• Teams build internal communication strategies for rollout


Day 5: APMS Implementation Roadmap
Module 1: Phased APMS Rollout (07:30 – 09:30)
• Planning, piloting, scaling, and sustaining APMS
• Tools for progress tracking and governance

Module 2: Continuous Improvement and Audit (09:45 – 11:15)
• Auditing APMS for compliance and performance
• Using feedback loops for refinement

Module 3: Action Plan Development (11:30 – 01:00)
• Participants draft APMS implementation roadmaps

Module 4: Final Presentations & Feedback (02:00 – 03:30)
• Group presentations and peer feedback

Certification

Participants will receive a Certificate of Completion in Understanding & Implementing the APMS Model in Industrial Plants, validating their ability to plan, deploy, and optimize Asset Performance Management Systems to drive operational excellence and asset reliability.

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