Turbo Machinery - Maintenance & Troubleshooting
Master the Art of Maintaining and Troubleshooting Turbo Machinery for Maximum Efficiency
Course Schedule
| Date | Venue | Fees (Face-to-Face) |
|---|---|---|
| 02 – 06 Jun 2025 | London, UK | USD 3495 per delegate |
Course Introduction
Turbo machinery is at the heart of many critical industrial processes, powering systems that drive everything from power generation to manufacturing. Effective maintenance and troubleshooting of turbo machinery are essential for ensuring optimal performance, minimizing downtime, and extending equipment life. This training course is designed to provide participants with the knowledge and skills necessary to effectively maintain and troubleshoot various types of turbo machinery, including turbines, compressors, and pumps.
Through a combination of theoretical lessons and hands-on exercises, participants will learn the latest maintenance strategies, diagnostic techniques, and troubleshooting methodologies. This course is aimed at engineers, technicians, and maintenance managers looking to enhance their expertise in turbo machinery.
Course Objectives
By the end of this course, participants will be able to:
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Understand the design and operating principles of turbo machinery
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Apply effective maintenance strategies to prevent common failures
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Troubleshoot and diagnose issues in turbines, compressors, and pumps
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Utilize advanced diagnostic tools and techniques
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Develop maintenance schedules tailored to specific turbo machinery systems
Key Benefits of Attending
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Stay ahead of industry trends and best practices in turbo machinery maintenance
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Gain hands-on experience with modern diagnostic tools and techniques
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Learn from experienced professionals with real-world knowledge and examples
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Improve your ability to reduce downtime and increase operational efficiency
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Enhance your troubleshooting skills, enabling quicker and more effective problem resolution
Intended Audience
This program is designed for:
● Maintenance engineers and technicians responsible for turbo machinery
● Operations and maintenance managers seeking to optimize equipment performance
● Reliability and asset management professionals
● Professionals working in industries with a reliance on turbo machinery, such as power generation, oil & gas, and manufacturing
Individual Benefits
Key competencies that will be developed include:
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Expertise in maintaining and troubleshooting turbo machinery
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Advanced diagnostic skills to identify root causes of machinery failure
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Knowledge of maintenance best practices to increase equipment reliability
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Ability to optimize operational efficiency by minimizing downtime
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Hands-on experience with the latest maintenance tools and technology
Organization Benefits
Upon completing the training course, participants will demonstrate:
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Improved reliability and performance of turbo machinery systems
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A reduced risk of operational downtime and costly repairs
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Enhanced ability to implement preventive and predictive maintenance strategies
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A more skilled and efficient maintenance team
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Increased equipment lifespan and return on investment (ROI)
Instructional Methdology
The course follows a blended learning approach combining theory with practice:
● Strategy Briefings – In-depth exploration of turbo machinery, its maintenance, and troubleshooting strategies
● Case Studies – Real-world examples of successful troubleshooting and maintenance interventions
● Workshops – Hands-on exercises for troubleshooting and diagnostics of turbo machinery
● Peer Exchange – Group discussions on best practices and challenges faced in turbo machinery maintenance
● Tools – Advanced diagnostic tools and maintenance checklists for effective turbo machinery management
Course Outline
Training Hours: 7:30 AM – 3:30 PM
Daily Format: 3–4 Learning Modules | Coffee Breaks: 09:30 & 11:15 | Lunch Buffet: 01:00 – 02:00
Day 1: Introduction to Turbo Machinery Maintenance
Module 1: Overview of Turbo Machinery Systems – 07:30–09:30
● Introduction to the different types of turbo machinery (turbines, compressors, pumps)
● Key operating principles and components of turbo machinery
● Understanding system performance and failure modes
Module 2: Maintenance Strategies for Turbo Machinery – 09:45–11:15
● Preventive and predictive maintenance approaches for turbo machinery
● Importance of vibration monitoring and condition-based maintenance
● Identifying key performance indicators (KPIs) for monitoring machinery health
Module 3: Troubleshooting Methodologies – 11:30–01:00
● Techniques for diagnosing mechanical, electrical, and control system failures
● Root cause analysis for turbo machinery failures
● Troubleshooting case studies and best practices
Module 4: Workshop – Basic Troubleshooting Techniques – 02:00–03:30
● Hands-on session on using diagnostic tools for basic troubleshooting
Day 2: Advanced Diagnostics for Turbo Machinery
Module 1: Vibration Analysis and Monitoring – 07:30–09:30
● Understanding vibration patterns in turbo machinery
● Techniques for vibration monitoring and analysis
● Using vibration data to predict failures and optimize performance
Module 2: Thermography and Other Diagnostic Tools – 09:45–11:15
● Using thermography to identify mechanical and electrical problems
● Other advanced diagnostic tools for turbo machinery
● Case studies of successful diagnostic interventions using thermography
Module 3: Troubleshooting Electrical and Control Systems – 11:30–01:00
● Diagnosing electrical issues in turbo machinery
● Understanding control systems and PLC troubleshooting
● Repair and replacement of electrical components
Module 4: Workshop – Vibration and Thermography Diagnostics – 02:00–03:30
● Hands-on session using vibration and thermography tools for diagnostics
Day 3: Preventive and Predictive Maintenance Practices
Module 1: Creating Preventive Maintenance Schedules – 07:30–09:30
● Developing a comprehensive preventive maintenance program for turbo machinery
● Best practices for scheduling and tracking maintenance tasks
● Aligning maintenance schedules with machinery manufacturer recommendations
Module 2: Implementing Predictive Maintenance Techniques – 09:45–11:15
● Introduction to predictive maintenance and condition monitoring tools
● Using sensors and IoT for data-driven maintenance decisions
● Benefits and challenges of predictive maintenance in turbo machinery
Module 3: Key Performance Indicators (KPIs) for Monitoring – 11:30–01:00
● Identifying and tracking KPIs for turbo machinery performance
● Using KPIs to improve maintenance decision-making
● Data analysis for performance optimization
Module 4: Workshop – Building a Preventive Maintenance Program – 02:00–03:30
● Hands-on session on creating a preventive maintenance program
Day 4: Troubleshooting Complex Turbo Machinery Failures
Module 1: Case Studies of Major Failures – 07:30–09:30
● Review of real-world turbo machinery failures and their causes
● Lessons learned from major failure events in industry
● Identifying key failure modes and preventive measures
Module 2: Repairing Mechanical Failures – 09:45–11:15
● Understanding common mechanical issues in turbo machinery
● Repair techniques for blades, rotors, and bearings
● Reconditioning and refurbishment of worn-out components
Module 3: Repairing Electrical and Control Failures – 11:30–01:00
● Electrical troubleshooting and repair of control systems
● Techniques for repairing and replacing electrical components
● Commissioning and testing repaired equipment
Module 4: Workshop – Troubleshooting and Repair Techniques – 02:00–03:30
● Hands-on session focusing on advanced troubleshooting and repair techniques
Day 5: Future Trends and Course Review
Module 1: Innovations in Turbo Machinery Maintenance – 07:30–09:30
● Future trends and technological innovations in turbo machinery maintenance
● The role of AI and machine learning in predictive maintenance
● The impact of digital twins on turbo machinery performance
Module 2: Review and Q&A – 09:45–11:15
● Recap of key concepts covered throughout the course
● Addressing participant questions and discussing best practices
Module 3: Certification Ceremony – 11:30–01:00
● Distribution of course completion certificates
● Closing remarks
Module 4: Networking and Next Steps – 01:00–03:30
● Networking session with instructors and peers
● Discussing next steps for career development and further training
Certification
Participants will receive a Certificate of Completion in Turbo Machinery Maintenance & Troubleshooting, demonstrating their expertise in maintaining and troubleshooting turbo machinery systems.