STRUCTURAL COATINGS FOR THE OIL AND GAS INDUSTRY – MATERIALS DESIGN AND SELECTION, APPLICATION AND TESTING
Protecting Infrastructure and Extending Asset Life in Harsh Oilfield Environments
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Course Schedule
| Date | Venue | Fees (Face-to-Face) |
|---|---|---|
| 22 – 26 Sep 2025 | London – UK | USD 3495 per delegate |
Course Introduction
Structural coatings are a critical line of defense against corrosion, erosion, chemical attack, and environmental degradation in oil and gas infrastructure. With operations spanning offshore platforms, pipelines, storage tanks, and process facilities, selecting the right coating system—and applying it correctly—is essential for long-term asset protection and compliance with international standards.
This comprehensive 5-day training course covers the full lifecycle of structural coatings, including material selection, surface preparation, application techniques, inspection, failure analysis, and standard testing. Participants will develop the skills needed to optimize coating performance, reduce downtime, and ensure safe, cost-effective operations in challenging oilfield environments.
Course Objectives
By the end of this course, participants will be able to:
• Select suitable coating systems based on service environment, substrate, and performance requirements
• Apply international standards for coating design, surface preparation, and testing (ISO, NACE, SSPC, API)
• Evaluate coating failures and recommend remediation or replacement strategies
• Understand application methods and quality control procedures in field and shop conditions
• Implement effective inspection and maintenance plans to extend coating life
Key Benefits of Attending
• Strengthen your understanding of coating materials and performance properties
• Learn how to design coating systems to meet lifecycle, safety, and operational goals
• Improve coating reliability through best-practice application and inspection methods
• Avoid costly failures by recognizing early signs of coating degradation
• Stay compliant with global standards and client specifications
Intended Audience
This program is designed for:
• Coating engineers and corrosion engineers
• QA/QC and inspection professionals
• Maintenance and asset integrity managers
• EPC contractors and project engineers
• Materials, mechanical, and surface preparation specialists
Individual Benefits
Key competencies that will be developed include:
• Knowledge of coating chemistry, application technologies, and degradation mechanisms
• Capability to evaluate and select protective coatings based on field demands
• Proficiency in reviewing technical specifications and interpreting coating failures
• Familiarity with coating test methods and documentation standards
• Confidence in overseeing coating operations from planning to inspection
Organization Benefits
Upon completing the training course, participants will demonstrate:
• Increased coating longevity and reduced maintenance frequency
• Improved quality assurance and safety across coated infrastructure
• Fewer shutdowns and repair costs due to premature coating failure
• Enhanced compliance with client, regulatory, and industry standards
• Stronger collaboration between operations, engineering, and inspection teams
Instructional Methdology
The course follows a blended learning approach combining theory with practice:
• Strategy Briefings – Core principles of coating technology, standards, and selection strategies
• Case Studies – Real-world coating failures and remediation success stories
• Workshops – Exercises on coating specification, failure diagnosis, and inspection planning
• Peer Exchange – Group discussions on coating issues across asset types and geographies
• Tools – Checklists, inspection forms, coating system design templates, and standards references
Course Outline
DETAILED 5-DAY COURSE OUTLINE
Training Hours: 7:30 AM – 3:30 PM
Daily Format: 3–4 Learning Modules | Coffee breaks: 09:30 & 11:15 | Lunch Buffet: 01:00 – 02:00
Day 1: Introduction to Coatings and Service Environments
Module 1: Overview of Protective Coatings (07:30 – 09:30)
• Role of coatings in oil and gas asset protection
• Coating types: epoxy, polyurethane, zinc-rich, ceramic, fluoropolymers
• Substrate considerations and design factors
Module 2: Environmental and Operational Conditions (09:45 – 11:15)
• Offshore vs. onshore, splash zone, buried, and high-temperature exposures
• Chemical, mechanical, and UV degradation
• Material compatibility and coating selection matrix
Module 3: Coating System Design Principles (11:30 – 01:00)
• Coating thickness, layers, and system architecture
• Adhesion, flexibility, abrasion resistance
• Use of primers, tie coats, and topcoats
Module 4: Workshop – Coating Selection Case Review (02:00 – 03:30)
• Matching coating systems to operational requirements
• Review of datasheets and performance criteria
• Group recommendations and discussion
Day 2: Surface Preparation and Application Methods
Module 1: Surface Preparation Standards and Methods (07:30 – 09:30)
• SSPC, ISO 8501, NACE surface prep grades
• Mechanical and abrasive blasting techniques
• Surface profile and cleanliness verification
Module 2: Coating Application Techniques (09:45 – 11:15)
• Spray (airless, conventional), brush, and roller methods
• Environmental controls (humidity, dew point, temperature)
• Curing methods and overcoat windows
Module 3: Quality Assurance During Application (11:30 – 01:00)
• Wet film and dry film thickness measurement
• Holiday detection and adhesion testing
• Documentation and site records
Module 4: Workshop – Application Method Selection (02:00 – 03:30)
• Review of field and shop application scenarios
• Equipment selection and procedural planning
• Group task: develop an application plan
Day 3: Coating Failures and Performance Evaluation
Module 1: Common Coating Failures (07:30 – 09:30)
• Blistering, delamination, underfilm corrosion, chalking
• Causes of premature failure and case study reviews
• Coating system compatibility issues
Module 2: Failure Analysis and Remediation (09:45 – 11:15)
• Failure investigation methodology
• Sample collection and lab analysis
• Remedial actions and touch-up protocols
Module 3: In-Service Coating Performance Monitoring (11:30 – 01:00)
• Inspection frequency and methods
• Non-destructive testing (NDT) tools for coatings
• Corrosion under insulation (CUI) inspection
Module 4: Workshop – Failure Diagnosis Lab (02:00 – 03:30)
• Review failed coating samples or images
• Root cause identification
• Remediation recommendations
Day 4: Coating Inspection and Testing Standards
Module 1: Coating Inspection Process (07:30 – 09:30)
• Roles of inspectors and project quality teams
• Inspection planning and hold points
• Contractor vs. third-party responsibilities
Module 2: Laboratory and Field Testing Methods (09:45 – 11:15)
• Adhesion (pull-off), impact, abrasion, salt spray, cathodic disbondment tests
• Accelerated aging and field performance simulation
• Interpreting test results for acceptance
Module 3: Standards and Specifications Review (11:30 – 01:00)
• API RP 583, NACE SP0108, ISO 12944, SSPC standards
• Specification writing and enforcement
• Integration into procurement and QA/QC
Module 4: Workshop – Test Plan Development (02:00 – 03:30)
• Create a coating test plan for a facility or pipeline
• Align testing with expected performance and risks
• Group feedback and refinement
Day 5: Lifecycle Planning and Coating Program Optimization
Module 1: Coating Lifecycle Management (07:30 – 09:30)
• Service life estimation and warranty expectations
• Maintenance planning and touch-up strategies
• Budgeting and coating program ROI
Module 2: Digital Tools and Emerging Technologies (09:45 – 11:15)
• Coating inspection drones, data capture apps
• AI-assisted coating failure prediction
• New smart coating technologies
Module 3: Final Case Study and Review (11:30 – 01:00)
• Group review of a complex coating project
• Identification of risks, milestones, and QA needs
• Lessons learned and industry best practices
Module 4: Final Assessment and Closing Session (02:00 – 03:30)
• Knowledge quiz and open Q&A
• Certificate distribution
• Course wrap-up and networking
Certification
Participants will receive a Certificate of Completion in Structural Coatings for the Oil and Gas Industry, confirming their expertise in coating design, selection, application, inspection, and lifecycle management tailored to oil and gas environments.