QUALITY CONTROL CIRCLE (QCC) OR INNOVATIVE & CREATIVE CIRCLE (ICC)

“Delivering Customer-Centric Innovation through Agile Product Strategy, Execution, and Leadership”

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Course Schedule

Date Venue Fees (Face-to-Face)
27 – 28 Jan 2026 Kuala Lumpur, Malaysia USD 1995 per delegate

Course Introduction

Quality Control Circles (QCC) or Innovative & Creative Circles (ICC) are small group activities that empower employees to identify, analyze, and solve work-related problems. QCCs originated in Japan as part of the Total Quality Management (TQM) philosophy and continue to be a proven method for engaging employees in continuous improvement and innovation.

This intensive 2-day workshop equips participants with the knowledge and tools to effectively initiate, lead, and support QCC/ICC initiatives in their organizations. Participants will gain hands-on experience in identifying issues, using problem-solving tools, facilitating group activities, and presenting improvement ideas to management.

Course Objectives

By the end of this course, participants will be able to:

  • Understand the principles, structure, and purpose of QCCs and ICCs
  • Facilitate and participate effectively in team-based problem solving
  • Apply quality tools such as cause-and-effect diagrams, Pareto charts, and flowcharts
  • Manage the QCC/ICC process from problem identification to solution implementation
  • Foster a culture of employee involvement and continuous improvement
  • Present results in a compelling and structured way to management

Key Benefits of Attending

  • Learn to improve quality, reduce waste, and enhance efficiency from the shop floor
  • Encourage ownership and motivation among frontline employees
  • Foster creativity and structured problem-solving in teams
  • Build cross-functional collaboration and engagement
  • Start or strengthen your organization’s QCC/ICC program

Intended Audience

This program is designed for:

  • Quality and operations managers
  • QCC/ICC facilitators and team leaders
  • Supervisors and front-line team members
  • Lean coordinators and continuous improvement teams
  • HR and organizational development professionals

Individual Benefits

Key competencies that will be developed include:

  • Structured problem-solving and root cause analysis
  • Facilitation and team leadership skills
  • Creative thinking and process innovation
  • Effective communication and reporting
  • Engagement in cross-functional collaboration

Organization Benefits

Upon completing the training course, participants will demonstrate:

  • Measurable improvements in quality, safety, and cost
  • Stronger ownership of work processes at all levels
  • A bottom-up approach to innovation and efficiency
  • Enhanced employee satisfaction and retention
  • Greater visibility of employee-led contributions to strategic goals

Instructional Methdology

The course follows a blended learning approach combining theory with practice:

  • Concept briefings and real-world QCC/ICC examples
  • Case studies and visual problem-solving tools
  • Templates for problem tracking, analysis, and presentation
  • Team-based group work and simulations
  • Final presentations and peer/instructor feedback

Course Outline

 COURSE OUTINE

Detailed 2-Day Course Outline

Training Hours: 7:30 AM – 3:30 PM
Daily Format: 3–4 Learning Modules | Coffee breaks: 09:30 & 11:15 | Lunch Buffet: 01:00 – 02:00

Day 1: Foundations of QCC/ICC and Problem Identification

  • Module 1: Introduction to QCC/ICC Principles (07:30 – 09:30)
  • History, objectives, and benefits
  • Structure and roles: leader, scribe, facilitator, members
  • Integration into TQM and Lean systems
  • Module 2: Forming and Leading Circles (09:45 – 11:15)
  • Choosing teams and identifying challenges
  • Guidelines for participation and meeting discipline
  • Circle dynamics and engagement tips
  • Module 3: Problem Identification and Prioritization (11:30 – 01:00)
  • Collecting improvement ideas from the workplace
  • Problem selection matrix and feasibility filters
  • Aligning problems with organizational goals
  • Module 4: Workshop – Circle Setup and Issue Selection (02:00 – 03:30)
  • Teams simulate a real QCC/ICC session: forming a group, identifying a focus area

Day 2: Problem Solving Tools, Innovation & Presentation

  • Module 5: Root Cause and Data-Based Analysis (07:30 – 09:30)
  • Using the 7 QC tools (Pareto chart, cause-effect diagram, control charts, etc.)
  • Visualizing problems and root causes
  • Brainstorming and consensus building
  • Module 6: Developing and Implementing Solutions (09:45 – 11:15)
  • Generating creative and low-cost ideas
  • PDCA cycle for solution rollout
  • Monitoring progress and standardizing improvements
  • Module 7: Presenting Results and Sustaining Circles (11:30 – 01:00)
  • Structure of QCC/ICC presentation and storyboard
  • Tips for winning internal QCC/ICC competitions
  • How to sustain interest and spread successful practices
  • Module 8: Final Simulation – QCC/ICC Team Presentations (02:00 – 03:30)
  • Teams present improvement ideas and receive feedback
  • Instructor debrief and certification wrap-up

Certification

Participants will receive a Certificate of Completion in Quality Control Circle (QCC) or Innovative & Creative Circle (ICC), recognizing their ability to lead or contribute to workplace improvement circles with practical impact.

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