PLC PROGRAMMING TRAINING
Mastering Programmable Logic Controllers for Efficient Industrial Automation and Control Systems
Course Schedule
| Date | Venue | Fees (Face-to-Face) |
|---|---|---|
| 22 – 26 Sep 2025 | Dubai, UAE | USD 3495 per delegate |
Course Introduction
Programmable Logic Controllers (PLCs) are at the heart of industrial automation systems, providing reliable, flexible control in manufacturing, processing, and infrastructure operations. This intensive 5-day PLC Programming Training course equips participants with the theoretical foundation and practical hands-on experience needed to design, program, troubleshoot, and maintain PLC-based control systems.
Participants will explore PLC hardware architecture, ladder logic programming, input/output interfacing, and real-time control strategies using widely adopted PLC platforms. This course is ideal for professionals seeking to upgrade their skills in industrial automation and control engineering.
Course Objectives
By the end of this course, participants will be able to:
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Understand PLC architecture, hardware components, and system integration.
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Develop and troubleshoot ladder logic and structured text programs.
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Interface PLCs with input/output devices, sensors, and actuators.
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Use timers, counters, data handling, and sequencing in logic programming.
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Connect PLCs to HMIs and SCADA systems for monitoring and control.
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Implement best practices for industrial automation and safety compliance.
Key Benefits of Attending
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Gain in-demand skills in PLC programming and troubleshooting.
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Enhance your qualifications in industrial automation and controls.
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Learn through hands-on exercises using real or simulated PLCs.
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Improve system reliability, efficiency, and uptime through expert-level understanding.
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Prepare for career advancement in electrical, automation, and control engineering roles.
Intended Audience
This program is designed for:
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Automation and control engineers
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Maintenance technicians and electricians
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Instrumentation engineers
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Electrical and electronics engineers
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Technical professionals involved in process control systems
Individual Benefits
Key competencies that will be developed include:
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Practical skills in ladder logic and real-time control applications
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Troubleshooting and diagnostics for PLC systems
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Integration of PLCs with industrial networks and HMIs
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Configuration and programming of input/output modules
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Enhanced decision-making in control system design and upgrades
Organization Benefits
Upon completing the training course, participants will demonstrate:
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Improved productivity and operational efficiency
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Reduced equipment downtime through proactive troubleshooting
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Enhanced system reliability and safety compliance
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Standardized practices in programming and system documentation
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Greater in-house expertise reducing reliance on external contractors
Instructional Methdology
The course follows a blended learning approach combining theory with practice:
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Strategy Briefings – In-depth exploration of PLC principles, platforms, and industrial applications
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Case Studies – Review of automation project success stories and failure analysis
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Workshops – Hands-on PLC programming, simulation, and real-world exercises
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Peer Exchange – Group discussions and collaborative troubleshooting
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Tools – Access to software simulators, programming templates, and logic design checklists
Course Outline
Training Hours: 7:30 AM – 3:30 PM
Daily Format: 3–4 Learning Modules | Coffee Breaks: 09:30 & 11:15 | Lunch Buffet: 01:00 – 02:00
Day 1: Introduction to PLC Systems and Architecture
Module 1: Overview of PLC Systems (07:30 – 09:30)
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What is a PLC and its role in automation
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Comparison with relay-based systems
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Typical applications in industry
Module 2: PLC Hardware and Components (09:45 – 11:15)
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Power supplies, CPUs, memory, I/O modules
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Wiring and signal types (digital/analog)
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Communication ports and protocols
Module 3: Introduction to Ladder Logic (11:30 – 01:00)
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Boolean logic basics
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Symbols and ladder structure
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Logic flow and real-time behavior
Module 4: Hands-On Workshop – Basic Wiring and Configuration (02:00 – 03:30)
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Connecting inputs/outputs
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Configuring a basic PLC system
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Test run and troubleshooting
Day 2: Programming Techniques and Logic Control
Module 1: Programming Environment and Tools (07:30 – 09:30)
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Overview of software platforms (e.g., Siemens, Allen-Bradley)
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Simulator vs live programming
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Uploading/downloading programs
Module 2: Advanced Ladder Logic Techniques (09:45 – 11:15)
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Timers, counters, and sequencers
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Arithmetic and comparison operations
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Data types and memory allocation
Module 3: Program Structuring and Documentation (11:30 – 01:00)
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Modular programming and structured blocks
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Commenting and labeling for clarity
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Backup and version control
Module 4: Workshop – Programming a Control Sequence (02:00 – 03:30)
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Building a multi-step process
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Logic testing and simulation
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Debugging and validation
Day 3: Process Control and Input/Output Management
Module 1: Analog and Digital I/O (07:30 – 09:30)
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Sensors, switches, and actuators
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Analog signal scaling and conversion
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Input filtering and signal noise
Module 2: Interfacing with HMI/SCADA (09:45 – 11:15)
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Linking PLCs to human-machine interfaces
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Displaying variables, alarms, and trends
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SCADA integration overview
Module 3: Troubleshooting and Diagnostics (11:30 – 01:00)
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Diagnostic tools and software utilities
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Common faults and solutions
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Maintenance planning
Module 4: Workshop – Fault Simulation and Recovery (02:00 – 03:30)
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Simulating input/output failure
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Finding and correcting logic errors
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Generating diagnostic logs
Day 4: Communication & Networking
Module 1: Industrial Communication Protocols (07:30 – 09:30)
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Modbus, Profibus, Ethernet/IP, DeviceNet
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Network topologies and hardware
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Addressing and configuration
Module 2: Remote Access and Control (09:45 – 11:15)
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Remote monitoring and updates
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Cybersecurity considerations
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Access control and safety features
Module 3: Workshop – Network Configuration (11:30 – 01:00)
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Setting up IP addresses
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Connecting to HMI/SCADA over Ethernet
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Troubleshooting network failures
Module 4: Review & Integration Exercises (02:00 – 03:30)
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Merging programs and multi-PLC communication
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Data exchange and logging
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Optimization for performance
Day 5: Application Development and Project Simulation
Module 1: Application Planning and Design (07:30 – 09:30)
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Requirements gathering and flowcharts
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Safety and fail-safe considerations
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System documentation and specs
Module 2: Hands-On Final Project (09:45 – 11:15)
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Building a complete PLC program
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Testing against real-world scenarios
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Debugging and enhancements
Module 3: Project Presentation and Assessment (11:30 – 01:00)
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Group project showcase
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Peer feedback and instructor evaluation
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Lessons learned
Module 4: Closing Review and Action Planning (02:00 – 03:30)
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Recap of key takeaways
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Setting goals for continued learning
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Final Q&A and feedback
Certification
Participants will receive a Certificate of Completion in PLC Programming and Industrial Automation, validating their hands-on competence in PLC configuration, programming, troubleshooting, and integration with industrial control systems.