PLC Applications for Rig Systems (Siemens)
Master Siemens PLCs to Optimize Rig Automation and Safety Performance
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Course Schedule
| Date | Venue | Fees (Face-to-Face) |
|---|---|---|
| 27 – 29 Aug 2025 | Dubai, UAE | USD 2495 per delegate |
Course Introduction
Programmable Logic Controllers (PLCs) are the backbone of modern industrial automation, especially in rig systems where reliability, precision, and real-time response are critical. This 3-day intensive training equips engineers and technicians with practical knowledge and skills in Siemens PLC applications tailored for rig operations.
Participants will gain a thorough understanding of PLC architecture, programming, troubleshooting, and system integration specifically for oil and gas rig environments. With real-world examples and simulations, the course ensures hands-on experience in deploying Siemens PLC solutions for efficient and safe rig performance.
Course Objectives
By the end of this course, participants will be able to:
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Understand the architecture and components of Siemens PLC systems used in rig automation
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Develop, modify, and troubleshoot PLC programs using Siemens TIA Portal
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Interface PLCs with sensors, actuators, and rig subsystems
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Interpret I/O modules, ladder logic, and communication protocols
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Apply best practices in safety, diagnostics, and preventive maintenance
Key Benefits of Attending
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Learn Siemens PLC applications specifically tailored for rig systems
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Gain hands-on programming skills using real or simulated environments
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Improve troubleshooting, commissioning, and system integration skills
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Enhance system reliability, automation, and rig safety
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Stay current with evolving technologies in oil & gas automation
Intended Audience
This program is designed for:
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Electrical and instrumentation engineers
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Rig automation and control system technicians
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Maintenance personnel handling PLC-based rig equipment
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SCADA and DCS operators
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Automation professionals in the oil and gas sector
Individual Benefits
Key competencies that will be developed include:
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Proficiency in Siemens PLC hardware and software tools
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Programming and logic development using TIA Portal
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Diagnostic and fault-handling capabilities
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Integration of PLCs with rig-specific subsystems
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Ability to improve automation safety and efficiency
Organization Benefits
Upon completing the training course, participants will demonstrate:
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Improved uptime and safety in rig automation systems
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Reduced troubleshooting time and maintenance errors
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Enhanced capability to manage and upgrade PLC-based systems
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Cost-effective solutions through optimized control and monitoring
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Greater internal expertise on Siemens PLC operations
Instructional Methdology
The course follows a blended learning approach combining theory with practice:
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Strategy Briefings – Deep dive into PLC concepts, Siemens architecture, and rig control logic
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Case Studies – Real-world examples of PLC implementations on rig equipment
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Workshops – Hands-on programming, simulation, and fault diagnosis using Siemens TIA Portal
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Peer Exchange – Group discussions on automation challenges in rig environments
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Tools – Preconfigured templates, logic diagrams, and diagnostic tools
Course Outline
Training Hours: 7:30 AM – 3:30 PM
Daily Format: 3–4 Learning Modules | Coffee breaks: 09:30 & 11:15 | Lunch Buffet: 01:00 – 02:00
Day 1: Fundamentals of Siemens PLCs and Rig Applications
Module 1: Introduction to PLC Systems (07:30 – 09:30)
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PLC concepts and role in industrial automation
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Overview of Siemens PLC families and rig control systems
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Typical rig applications and automation needs
Module 2: PLC Hardware and I/O Configuration (09:45 – 11:15)
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Siemens S7 hardware components
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Input/output modules and addressing
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Interfacing with sensors and actuators on rigs
Module 3: Workshop – Basic Setup and Configuration (11:30 – 01:00)
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Powering up and configuring a Siemens PLC system
Module 4: Peer Exchange – Common PLC Challenges on Rigs (02:00 – 03:30)
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Discussing past failures and lessons learned
Day 2: PLC Programming and Logic Design
Module 1: Programming in TIA Portal (07:30 – 09:30)
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Introduction to TIA Portal environment
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Project creation, hardware configuration, and addressing
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Online and offline programming
Module 2: Ladder Logic Programming (09:45 – 11:15)
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Logic blocks, timers, counters, and memory
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Rig-specific logic examples (e.g., mud pumps, hoist systems)
Module 3: Workshop – Develop a Basic Rig Control Program (11:30 – 01:00)
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Hands-on logic development in a rig simulation
Module 4: Case Study – Alarm and Interlock System (02:00 – 03:30)
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Creating a safety interlock for a rig subsystem
Day 3: Diagnostics, Communication, and System Integration
Module 1: Troubleshooting and Diagnostics (07:30 – 09:30)
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Fault detection and diagnostic tools in TIA Portal
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Reading error codes and log data
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Preventive maintenance and backup procedures
Module 2: Communication and HMI Integration (09:45 – 11:15)
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PROFINET, PROFIBUS, and Modbus in rig environments
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HMI panel setup and data visualization
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Linking PLCs with SCADA systems
Module 3: Workshop – Full System Simulation (11:30 – 01:00)
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Build a complete rig process using simulation tools
Module 4: Final Review and Action Planning (02:00 – 03:30)
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Project presentations and improvement strategies
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Post-training action plan for workplace application
Certification
Participants will receive a Certificate of Completion in Siemens PLC Applications for Rig Systems, certifying their expertise in programming, diagnosing, and integrating Siemens PLCs for oil and gas rig automation and safety operations.