PIPING SYSTEM FUNDAMENTALS - DESIGN, OPERATION & MAINTENANCE
Mastering the Key Aspects of Piping System Design, Operation, and Maintenance for Optimal Performance
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Course Schedule
| Date | Venue | Fees (Face-to-Face) |
|---|---|---|
| 14 – 18 Sep 2025 | Manama – Bahrain | USD 3495 per delegate |
| 17 – 21 Aug 2025 | Manama – Bahrain | USD 3495 per delegate |
Course Introduction
Piping systems are a crucial part of industrial infrastructure, used in various industries such as oil and gas, chemical processing, power generation, and manufacturing. Understanding the fundamentals of piping system design, operation, and maintenance is essential for ensuring safe, reliable, and efficient system performance. This 5-day intensive course covers the critical aspects of piping systems, from design principles to maintenance strategies, providing participants with the skills needed to improve system performance and troubleshoot common issues.
The course will focus on piping system design, material selection, fluid flow considerations, pressure and temperature control, and preventive maintenance practices. Participants will also gain insights into key regulatory standards and safety considerations that apply to piping systems.
Course Objectives
By the end of this course, participants will be able to:
• Understand the fundamental principles of piping system design and operation
• Select appropriate materials for different piping system applications
• Design piping systems considering fluid flow, pressure, temperature, and safety regulations
• Implement preventive and corrective maintenance strategies to enhance piping system performance
• Troubleshoot common piping system issues and resolve operational challenges efficiently
Key Benefits of Attending
• Gain comprehensive knowledge of piping system design, operation, and maintenance
• Learn how to select and use the right materials and components for piping systems
• Enhance your troubleshooting skills and improve your ability to address common piping issues
• Understand the key factors that affect piping system performance, including fluid dynamics and heat transfer
• Develop an effective maintenance plan to maximize the reliability and lifespan of piping systems
Intended Audience
This program is designed for:
• Engineers and technicians involved in the design, operation, and maintenance of piping systems
• Maintenance managers, supervisors, and engineers responsible for piping system performance
• Project managers and design engineers in industries such as oil and gas, chemical processing, and manufacturing
• Anyone interested in improving their understanding of piping system fundamentals and their role in industrial operations
Individual Benefits
Key competencies that will be developed include:
• Expertise in designing and maintaining piping systems for various industrial applications
• Knowledge of fluid dynamics, pressure and temperature control in piping systems
• The ability to choose appropriate materials for different piping systems
• Advanced troubleshooting and diagnostic skills for piping system issues
• A better understanding of the regulatory standards and safety considerations in piping system operations
Organization Benefits
Upon completing the training course, participants will demonstrate:
• Enhanced ability to design and operate piping systems that meet safety and efficiency standards
• Improved system reliability, reduced downtime, and fewer unplanned maintenance events
• Better resource management in piping system operations, leading to cost savings
• Increased compliance with industry standards and regulations
• A more skilled workforce capable of identifying, troubleshooting, and solving piping system issues efficiently
Instructional Methdology
The course follows a blended learning approach combining theory with practical application:
• Strategy Briefings – Detailed explanation of piping system design, materials, and maintenance principles
• Case Studies – Real-world examples of piping system operations and maintenance practices
• Workshops – Hands-on exercises to practice designing and maintaining piping systems
• Peer Exchange – Group discussions and knowledge sharing on best practices in piping system management
• Tools – Templates, checklists, and diagnostic tools for designing and maintaining piping systems
Course Outline
DETAILED 5-DAY COURSE OUTLINE
Training Hours: 7:30 AM – 3:30 PM
Daily Format: 3–4 Learning Modules | Coffee Breaks: 09:30 & 11:15 | Lunch Buffet: 01:00 – 02:00
Day 1: Introduction to Piping Systems Design
Module 1: Piping System Fundamentals (07:30 – 09:30)
• Basic principles of piping systems and their role in industrial operations
• Types of piping systems: transportation, distribution, and process piping
• Key components: pipes, valves, pumps, and fittings
Module 2: Fluid Flow and Pressure Considerations (09:45 – 11:15)
• Fluid dynamics and factors affecting flow in pipes
• Pressure drop, temperature, and velocity considerations in piping systems
• Understanding Bernoulli’s principle and its application in pipe design
Module 3: Material Selection for Piping Systems (11:30 – 01:00)
• Types of materials used in piping systems: metals, plastics, composites
• Material selection based on fluid type, temperature, pressure, and environment
• Corrosion resistance and its importance in material selection
Workshop – Piping System Design Exercise (02:00 – 03:30)
• Hands-on design exercise: selecting materials and designing a simple piping system
• Group discussion and feedback
Day 2: Piping System Operations and Controls
Module 1: Piping System Pressure and Temperature Control (07:30 – 09:30)
• Techniques for controlling pressure and temperature in piping systems
• Types of valves and their role in system control
• Pressure relief valves, control valves, and their applications
Module 2: Flow Metering and Monitoring (09:45 – 11:15)
• Measuring and monitoring flow in piping systems
• Types of flow meters and their applications
• Strategies for maintaining accurate flow measurements and monitoring system performance
Module 3: Piping System Safety and Standards (11:30 – 01:00)
• Safety considerations in piping system operation
• Industry standards and codes (ASME, API, ASME B31.3)
• Maintaining system integrity and preventing accidents
Workshop – Pressure and Flow Control (02:00 – 03:30)
• Practical exercise on designing control systems for a piping system
• Group feedback on the control strategies used in the exercise
Day 3: Maintenance Strategies for Piping Systems
Module 1: Preventive Maintenance for Piping Systems (07:30 – 09:30)
• Developing a preventive maintenance program for piping systems
• Inspection and monitoring techniques for identifying issues early
• Maintaining valves, seals, and pumps in piping systems
Module 2: Troubleshooting Common Piping System Issues (09:45 – 11:15)
• Identifying and resolving common problems in piping systems: leaks, corrosion, blockages
• Troubleshooting methods for resolving flow issues and pressure drops
• Managing wear and tear of pipes and valves
Module 3: Repair and Restoration of Piping Systems (11:30 – 01:00)
• Techniques for repairing and restoring damaged piping systems
• Replacement and upgrading of key components
• Best practices for welding and fitting in maintenance
Workshop – Troubleshooting Exercise (02:00 – 03:30)
• Hands-on practice troubleshooting common piping system issues
• Group collaboration on real-world troubleshooting scenarios
Day 4: Advanced Topics in Piping Systems
Module 1: Piping System Design for Complex Applications (07:30 – 09:30)
• Designing piping systems for high-pressure and high-temperature applications
• Multi-phase flow and complex fluid dynamics in piping systems
• Integrating safety measures into complex piping system designs
Module 2: Leak Detection and Control (09:45 – 11:15)
• Methods for detecting and preventing leaks in piping systems
• Technologies for leak detection: acoustic, thermal, and pressure sensors
• Strategies for controlling and managing leaks
Module 3: Piping System Integrity and Life Extension (11:30 – 01:00)
• Techniques for maintaining and extending the life of piping systems
• Corrosion prevention and mitigation strategies
• Condition-based monitoring and predictive maintenance
Workshop – Complex System Design and Leak Control (02:00 – 03:30)
• Design a complex piping system and implement leak detection strategies
• Group presentations and feedback
Day 5: Final Review and Certification Preparation
Module 1: Reviewing Piping System Design and Maintenance (07:30 – 09:30)
• Review of key concepts in piping system design, operation, and maintenance
• Identifying challenges and solutions in piping system management
• Discussing trends and innovations in piping systems
Module 2: Certification Preparation and Final Review (09:45 – 11:15)
• Preparing for the final assessment
• Recap of key learning points and takeaways from the course
Final Workshop – Piping System Action Plan (02:00 – 03:30)
• Develop a piping system maintenance and optimization action plan for your organization
• Group review and feedback
Certification
Participants will receive a Certificate of Completion in Piping System Fundamentals – Design, Operation & Maintenance, validating their expertise in optimizing piping system design, operation, and maintenance for improved performance and efficiency.