MATERIALS, CORROSION ENGINEERING & CORROSION MANAGEMENT - ONSHORE, OFFSHORE & SUBSEA ENVIRONMENT

Ensuring Long-Term Asset Integrity Through Smart Corrosion Engineering

Course Schedule

Venue Fees
In-House ASK FOR THE QUOTATION

Course Introduction

This course provides a comprehensive understanding of materials selection, corrosion mechanisms, and effective corrosion management across onshore, offshore, and subsea environments. With an increasing focus on asset life extension and operational safety, mastering corrosion control strategies is vital. Participants will explore how materials behave under various environmental and operational stresses and how to apply best practices in monitoring, mitigation, and engineering design to reduce corrosion risk and improve asset reliability.

Course Objectives

By the end of the course, participants will be able to:

  • Understand the causes and types of corrosion in oil & gas environments

  • Evaluate material behavior in corrosive conditions

  • Apply material selection and design to minimize corrosion risk

  • Interpret inspection data and implement corrosion monitoring systems

  • Develop cost-effective corrosion management plans

Key Benefits of Attending

  • Prevent catastrophic failures and costly downtime caused by corrosion

  • Enhance technical competency in both materials selection and corrosion risk mitigation

  • Align with international codes (NACE, ISO, API, ASME) and oil & gas best practices

  • Strengthen your ability to manage complex projects in harsh environments

Intended Audience

  • Corrosion engineers and specialists

  • Integrity and inspection engineers

  • Maintenance and reliability engineers

  • Project and facilities engineers

  • Offshore structural and subsea engineers

  • Operations, QA/QC, and asset management professionals

Individual Benefits

  • Master corrosion engineering concepts in practical, real-world contexts

  • Improve problem-solving and decision-making in harsh environmental conditions

  • Gain confidence to contribute to integrity, maintenance, and risk management projects

  • Build a robust professional foundation aligned with global energy sector demands

Organization Benefits

  • Reduce costs related to unplanned maintenance, failures, and production loss

  • Extend the service life of critical infrastructure

  • Ensure HSE compliance and minimize environmental risks

  • Improve asset integrity planning and cross-functional collaboration

Instructional Methdology

  • Classroom sessions led by industry corrosion experts

  • Real-world case studies and failure analysis

  • Visual demonstrations and corrosion monitoring tools

  • Group activities and design exercises

  • Open discussion forums and mini-assessments

Course Outline

DETAILED 5-DAY COURSE OUTLINE (Customizable)
Training Hours: 07:30 AM – 03:30 PM
Daily Format: 3–4 Modules | Coffee breaks: 09:30 & 11:15 | Lunch Buffet: 01:00 – 02:00

Day 1 – Fundamentals of Materials and Corrosion

Module 1 (07:30 – 09:30): Corrosion Mechanisms and Material Behavior
Module 2 (09:45 – 11:15): Corrosion Types: Uniform, Galvanic, Pitting, Crevice, and Microbiological
Module 3 (11:30 – 01:00): Environmental Influences: Onshore, Offshore, and Subsea Factors


Day 2 – Materials Selection for Corrosive Environments

Module 4 (07:30 – 09:30): Material Selection Criteria and Life-Cycle Considerations
Module 5 (09:45 – 11:15): Coatings, Linings, and Surface Treatments
Module 6 (11:30 – 01:00): Corrosion-Resistant Alloys and Composites


Day 3 – Corrosion Protection Strategies

Module 7 (07:30 – 09:30): Cathodic Protection: Sacrificial Anode vs. Impressed Current
Module 8 (09:45 – 11:15): Design for Corrosion Control: Piping, Vessels, and Subsea Systems
Module 9 (11:30 – 01:00): Case Study: Failures Due to Inadequate Corrosion Management


Day 4 – Monitoring, Inspection & Assessment

Module 10 (07:30 – 09:30): Corrosion Monitoring Techniques (Probes, Coupons, Sensors)
Module 11 (09:45 – 11:15): Non-Destructive Testing (NDT) for Corrosion Detection
Module 12 (11:30 – 01:00): Interpreting Inspection Reports and Corrosion Data


Day 5 – Corrosion Management and Industry Standards

Module 13 (07:30 – 09:30): Developing and Implementing Corrosion Management Plans
Module 14 (09:45 – 11:15): NACE, ISO, and API Standards in Corrosion Engineering
Module 15 (11:30 – 01:00): Final Workshop: Designing an Integrated Corrosion Strategy

Certification

Participants will receive a Certificate in Corrosion Engineering & Management, endorsed by recognized industry training standards and aligned with international best practices.

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